What to do if my Polaris Sportsman BIG BOSS 6x6 engine doesn't turn over?
If your Polaris Offroad Vehicle engine doesn't turn over, check the following: * **Battery Voltage:** Recharge the battery to 12.8 VDC if the voltage is low. * **Connections:** Check and tighten any loose battery or solenoid connections.
What causes my Polaris Offroad Vehicle engine to backfire?
If your Polaris Offroad Vehicle engine is backfiring, consider these potential causes: * **Spark Plugs:** Inspect, clean, and/or replace spark plugs if they are weak. Ensure the spark plug gap and heat range are correct. * **Fuel:** Replace old or non-recommended fuel with fresh, recommended fuel. If water is present in the fuel, replace with fresh recommended fuel. * **Connections:** Check all ignition connections and tighten any loose connections. For issues such as incorrectly installed spark plug wires, incorrect ignition timing, or mechanical failure, it's best to consult your dealer.
Why is my Polaris Offroad Vehicle engine pinging or knocking?
If your Polaris Offroad Vehicle engine pings or knocks, it could be due to: * **Fuel Quality:** Replace poor quality or low octane fuel with recommended fuel. * **Spark Plugs:** Ensure the spark plug gap and heat range are correct by setting the gap to specifications or replacing the plugs. For incorrect ignition timing, consult your dealer.
How to fix overheating on my Polaris Sportsman BIG BOSS 6x6?
To address engine overheating in your Polaris Offroad Vehicle: * **Screen Debris:** Remove and clean any debris lodged in the screen. Pull on the top portion of the screen, then remove the lower portion. * **Radiator:** Use a garden hose to flush any debris from the radiator fins.
What to do if my Polaris Sportsman BIG BOSS 6x6 engine turns over but fails to start?
If your Polaris Offroad Vehicle's engine turns over but fails to start, several factors could be the cause: * **Fuel Issues**: Check if you're out of fuel and refuel if necessary. Cycle the key to the ON position three times for 5 seconds each before starting. Also, consider replacing the fuel filter if it's clogged, draining the fuel system if water is present, or replacing old or non-recommended fuel with fresh, recommended fuel. * **Spark Plugs**: Inspect the spark plugs for fouling or defects and replace them if needed. Ensure there's a spark reaching the spark plug and verify the stop switch is on. * **Battery**: Low battery voltage can prevent starting. Recharge the battery to 12.8 VDC. If water or fuel is in the crankcase or a mechanical failure is suspected, immediately con...
Why does my Polaris Sportsman BIG BOSS 6x6 engine stop or lose power?
If your Polaris Offroad Vehicle engine stops or loses power, consider the following: * **Fuel Supply:** Ensure you have enough fuel. Refuel if necessary, and cycle the key to the ON position three times for 5 seconds each before starting. Inspect for a kinked or plugged fuel vent line and replace if needed. Also, check for water in the fuel and replace it with new fuel. * **Spark Plugs:** Inspect spark plugs for fouling or defects and clean or replace them. Make sure the spark plug gap and heat range are correct. Inspect the spark plug wires and replace if they are worn or defective. Check for loose ignition connections and tighten them. * **Air Filter:** A clogged air filter can cause power loss. Inspect, clean, or replace the air filter. * **Battery:** Low battery voltage can ca...
How to prevent drive belt wear or burn on my Polaris Offroad Vehicle?
To prevent drive belt wear or burn on your Polaris Offroad Vehicle: * Use low range when loading onto a pickup or tall trailer. * When starting on a steep incline, use low range or perform a K-turn. * Drive at a higher speed or use low range more often if driving at low RPM or ground speed (3-7 MPH). * Warm the engine for at least 5 minutes, especially in low ambient temperatures, by advancing the throttle to about 1/8 in short bursts with the transmission in neutral. * Use the throttle quickly and effectively for proper clutch engagement. * Use low range only when towing or pushing at low RPM/low ground speed, for utility use, or plowing. * When stuck in mud or snow, shift to low range and carefully use fast, aggressive throttle application to engage the clutch, but be caut...
General| Brand | Polaris |
|---|---|
| Model | Sportsman BIG BOSS 6x6 |
| Category | Offroad Vehicle |
| Language | English |
Defines signal words (DANGER, WARNING, CAUTION, NOTICE) and safety signs used in the manual.
Record your vehicle's identification numbers and key number in the spaces provided.
Complete safety training and always wear appropriate riding gear for protection.
Vehicle is for adults only; no underage/disabled operators. No alcohol/drugs or passengers.
Follow critical safety rules for terrain, speed, control, water, and cargo to prevent accidents.
Maintain vehicle properly, understand labels, and follow warnings for safe operation.
Operate essential switches: engine stop, key, headlights, AWD, and override.
Understand throttle control, brake systems, fluid levels, and parking brake operation.
Operate transmission (H/L/N/R/P) and All Wheel Drive systems correctly.
Monitor vehicle status via instrument cluster displays, modes, and diagnostic functions.
Follow break-in, pre-ride checks, and engine starting procedures for safe operation.
Complete training, obey age limits, no alcohol/drugs or passengers, avoid hazards.
Master driving techniques for various terrains, speeds, and conditions, including water and obstacles.
Follow safe procedures for hauling, dumping cargo, and parking on inclines.
Follow the periodic maintenance schedule and definitions for severe use.
Perform regular oil, filter, fluid, and coolant changes for all vehicle systems.
Maintain brakes, tires, wheels, and spark plugs for safe and optimal performance.
Properly maintain, charge, store, and transport the vehicle and its battery.
Adjust handlebars for rider preference and rear springs for desired tension.
Adjust throttle cable freeplay at the handlebar to the specified range.
Troubleshooting guide for drive belt wear, burn, slippage, and related operational causes.
Diagnose and resolve common engine issues like starting, performance, and overheating problems.
Technical data including weight, capacities, engine, suspension, and system specifications.
List of Polaris recommended lubricants, coolants, greases, and additives with part numbers.
Understand the limited warranty terms and the critical requirement for vehicle registration.
Details on what is covered, excluded, and limitations of warranties and remedies.
Procedures for obtaining warranty service, including specific item warranties and export vehicle policies.
Warranty covering vehicle conformity to EPA emission regulations and related components.
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