80
MAINTENANCE
Periodic Maintenance Schedule (Cont.)
Item Hours or
Odometer
Frequency Remarks
"L
Engine breather filter
(4-cycle)
20 hrs Monthly Inspect--replace annually and as need-
ed
J Brake pad wear 10 hrs/100
miles
Monthly Inspect periodically
" Front and Rear Gearcase Oil
(shaft drive)
100 hrs Monthly Check monthly and change annually
Engine Cylinder Head and
Cylinder Base Fasteners
25 hrs 3 months Inspec t (re-torque required at first ser-
vice only)
" General Lubrication 50 hrs 3 months Lubricate all fitti ngs, pivots, cables, etc.
"L
Engine Oil - Level/Change
(4-Cycle)
100 hrs/1000
miles
6 months Check Level Daily; Break in Service at
1 month. Change oil more often i n cold
weather use.
"L
Oil Filter(4-Cycle) 100 hrs/1000
miles
6 months Replace with oil c hange
Oil Pump Cable (2-Cycle) 50 hrs 6 months Inspec t, adjust, l ubricate, replace i f re-
quired
L
Engine breather hose
(4-cycle)
100 hrs 6 months Inspec t
Carburetor Float Bowl 50 hrs 6 months Drain bowl periodically and prior to stor-
age
J Throttle Cable/ETC Switch 50 hrs 6 m onths Inspect-- adjust, lubricate, replace if nec-
essary; pre-ride inspection item
L
Choke (Enricher) Cable 50 hrs 6 months Inspec t--adj ust, lubricate, replace if nec-
essary
Coolant strength/pressure test
system
100 hrs 6 months Inspec t strength seasonally; press ure
test system annually
" Front hubs/fluid check (AWD) 50 hrs 6 months Check monthly
Shift linkage 50 hrs 6 months Inspec t, adjust
J Drive belt 50 hrs 6 months Inspec t, replace if necessary
J Steering 50 hrs 6 months Inspec t daily, l ubricate
" Rear Axle 50 hrs 6 months Inspec t bearings, Lube
" Front Suspension 50 hrs 6 months Inspect--lubricate, tighten fasteners
" Rear Suspension 50 hrs 6 months Inspect, tighten fasteners
" Drive Chain(s) 50 hrs 6 months Inspect daily, adjust and l ubricate if
needed
L
Spark Plug 100 hrs 12 months Inspect--replace if necessary
JL
Ignition Timing 100 hrs 12 months Inspect and adjust as needed
JL
Fuel Sys tem 100 hours 12 months Check for leaks at tank cap, lines, fuel
valve, filter, pump and carburetor. Re-
place lines every two years.
J Fuel Filter 100 hrs 12 months Replace annually
Radiator 100 hrs 12 months Inspect/clean external surface
Cooling System hoses 100 hrs 12 months Inspect
Spark arrestor 100 hrs 12 months Clean out
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