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Polyprint TexJet echo 2 - User Manual

Polyprint TexJet echo 2
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INSTALLATION
GUIDE
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Summary

Before you Start

Unboxing

Step-by-step guide to safely remove the printer from its packaging.

Printer Placement Requirements

Specifies environmental and surface conditions needed for printer setup.

Printer Setup

Attach Snap On Platen

Procedure for connecting the platen to the printer's tower.

Connect Emergency Stop Button

Instructions for connecting the safety stop button to the printer.

Power Connection and Activation

Guide for connecting the power cord and turning on the printer.

Install Ink Cartridges

Ink Cartridge Configuration

Details the correct slot assignment for various ink cartridges.

Install Sealed Cartridges

Process for inserting ink cartridges into their designated slots.

Power ON

Initial Printer Start-up

Steps for powering on the printer and basic initial settings.

Language Selection

Guide to selecting the preferred language on the control panel.

Initial Ink Charge

Software Setup for Ink Charge

Connect printer to PC and open the adjustment program from the USB drive.

Executing Ink Charge

Steps to execute the initial ink charge process using the service program.

Perform Nozzle Test

Prepare for Nozzle Test

Insert a transparent sheet onto the platen for the nozzle test.

Platen Positioning

Adjust platen distance and send it inside for the test.

Initiate Nozzle Check

Navigate through the control panel to perform the nozzle check.

Analyze Nozzle Pattern

Check the printed pattern for gaps and perform head cleaning if necessary.

Ink & Pretreatment Storage

Transporting the TexJet echo²

Overview

The Polyprint TexJet® echo² is a Direct-to-Garment (DTG) printer designed for professional textile printing. This installation guide provides essential information for setting up, operating, and maintaining the device, ensuring optimal performance and longevity.

Function Description

The TexJet® echo² is engineered to print directly onto various garments, offering high-quality, vibrant, and durable prints. It utilizes a multi-color ink system, including CMYK and white inks, to achieve a broad color gamut and the ability to print on both light and dark textiles. The printer is compatible with Polyprint's Uni Stand, providing a stable and ergonomic workspace. Its core function is to transform digital designs into physical prints on fabric, making it suitable for custom apparel businesses, promotional product manufacturers, and textile artists.

Important Technical Specifications

Physical Dimensions and Weight: The printer requires a flat, stable surface with dimensions of at least 700x700 mm and must be capable of supporting more than 95 kg (209.4 lbs). This substantial weight underscores the robust construction of the device, ensuring stability during operation. Lifting the printer requires a minimum of four people, utilizing the designated handles beneath the unit.

Environmental Operating Conditions: Optimal operating conditions are crucial for the printer's performance and ink longevity. The recommended temperature range is between 10°C and 30°C, with ideal conditions at 20°C. Humidity levels should be maintained between 30% and 70%, with 55% being ideal. It is important to avoid locations subject to rapid changes in temperature and humidity, as well as direct sunlight and heat sources, to prevent ink degradation and potential printing issues.

Ink System Configuration: The TexJet® echo² supports two primary ink configurations:

  • CMYK+WWWW: This configuration uses Cyan, Magenta, Yellow, Black, and four White ink cartridges. This setup is ideal for printing on dark garments where a white underbase is necessary to achieve vibrant colors.
  • 2XCMYK: This configuration uses two sets of Cyan, Magenta, Yellow, and Black ink cartridges. This setup is typically used for printing on light garments, offering increased print speed and potentially finer detail due to the doubled CMYK channels.

The printer accommodates nine labeled sealed cartridges, with specific slot assignments for each ink type (e.g., MK for Black, PK for Black, LK for Yellow, LLK for Black, C for Cyan, VM for Magenta, LC for Cyan, VLM for Magenta, Y for Yellow). The correct assignment is critical for proper color output.

Power Requirements: Before connecting the power cord, users must verify that the source voltage matches the rated voltage listed on the SN – Rating plate of the printer. Connecting the printer to an incompatible power source can cause damage. The power switch is located on the left side of the printer.

Included Accessories: The TexJet® echo² comes with a comprehensive set of accessories to facilitate installation and operation:

  • Standard 52x34cm Snap On Platen: For holding garments during printing.
  • Emergency Stop Button: A safety feature for immediate shutdown.
  • Nine (9) Labeled Sealed Cartridges: The initial set of inks.
  • One (1) spare Maintenance Tank: For collecting waste ink.
  • One (1) Chip Resetter: For resetting ink cartridge chips.
  • One (1) USB Software Dongle: For software licensing.
  • One (1) USB Installation Drive: Contains necessary software and drivers.
  • One (1) Power Cable, One (1) Ethernet Cable, One (1) USB Cable: For connectivity.
  • Five (5) Transparent Nozzle Sheets: Used for nozzle checks.
  • One (1) Pipette, One (1) Scale: For various maintenance tasks.
  • One (1) set of chips: Spare chips for ink cartridges.
  • Two (2) Swabs: For cleaning.

Usage Features

Easy Setup and Installation: The installation process is guided step-by-step, starting with unboxing and preparing the printer's surface. The printer includes a yellow safety bar that must be removed during setup and stored for future transportation. The Snap On Platen is easily attached to the printer's tower.

Intuitive Control Panel: The printer features a Printhead Control Panel that allows users to select the desired language, set the time and date, and initiate cartridge shaking. After language selection, users can skip notice display screens by pressing "Proceed" and "Yes."

Initial Ink Charge: After installing the ink cartridges, an initial ink charge is required. This process takes approximately 10 minutes and is performed through the Echo2ServiceProgram.exe, accessed via a USB connection to a PC. Users must select "Ink System Related Check & Adjustment" and then "Initial Ink Charge" within the service program. It is crucial not to turn off or unplug the printer during this process.

Platen Positioning System: The printer incorporates an "AUTO" function on the lower panel to set the platen at the optimum distance from the print head. A "Start Position Button" or "Blue Button" sends the table inside. The "Limit light" indicates if the table is too high, prompting the user to lower it using the "DOWN" button until the light turns off. A "READY TO PRINT" indication on the Platen Control panel confirms the printer is ready.

Nozzle Test Functionality: To ensure print quality, the printer includes a nozzle test feature. Users insert a transparent nozzle sheet on the platen, then navigate through the Settings menu to "Maintenance," "Print Head," "Nozzle Check," and "Print." The printed pattern helps identify any clogged nozzles or gaps, which can then be addressed with a "Head Cleaning" procedure.

Maintenance Features

Head Cleaning: If the nozzle test pattern shows gaps or missing lines, a "Head Cleaning" procedure can be initiated through the Settings Menu, under "Maintenance." This function helps clear clogged nozzles and restore print quality. For persistent issues, users are directed to consult the Quick User Guide for more detailed instructions on print head cleaning.

Ink and Pretreatment Storage: Proper storage of inks (White, CMYK), cleaning solutions, and pretreatments is vital for their performance and shelf life. These consumables should be stored at a temperature ranging between 10-40°C, with a recommended dry place at 20°C. This prevents degradation and ensures consistent print results.

Maintenance Tank Management: The printer includes a maintenance tank that collects waste ink from cleaning cycles and other operations. Before transporting the printer, it is essential to empty this tank to prevent spills and ensure safe relocation.

Transportation Preparation: For safe transportation, the TexJet® echo² requires specific preparation. In addition to emptying the maintenance tank, the platen tower must be locked using the yellow safety bar that was removed during the initial setup. This secures the moving parts and prevents damage during transit. The yellow safety bar should always be retained for this purpose.

Service Program Access: The Echo2ServiceProgram.exe, provided on the USB installation drive, is a critical tool for advanced maintenance and adjustments. It allows access to various functions, including NVRAM backup, individual and sequence adjustments, firmware updates, image print tests, and printer setting changes. This program is essential for troubleshooting and fine-tuning the printer's performance.

Polyprint TexJet echo 2 Specifications

General IconGeneral
BrandPolyprint
ModelTexJet echo 2
CategoryIndustrial Equipment
LanguageEnglish