STANDARD
DIFFERENTIAL
4A-3
29
30 31 32 33 34 35
1.
Spacer
14.
Differential Side Bearing
Cap
27. Axle Shaft
Oil
Seal
2.
Differential Side Bearing Shim 15.
Cap
Bolt
28.
Carrier
&
Tubes
Assy.
(Service)
16.
Pinion Shaft Lock Bolt
29. Outer Retainer
3.
Side
Bearing Shim
17.
Washer
30.
Outer Retainer Gasket
(Production)
18.
Pinion Gear Thrust 31. Nut
4.
Side
Bearing Race
Washer
32.
Axle Shaft Bearing
5.
Differential Side Bearing
19.
Differential Pinion Gear
33.
Brake
Assy,
to
Housing Bolt
6.
Ring
Gear
to
Differential
Case
Bolt
20.
Differential Pinion Shaft
34. Inner Retainer
7. Differential
Case
21.
Differential Side Gear
35.
Axle Shaft
8.
Rear
Pinion Bearing Outer Race
22.
Side
Gear Thrust
36.
Front Pinion Bearing Outer Race
9.
Bearing Spacer
Washer
37.
Front Pinion Bearing
10. Drive Pinion Bearing
23.
Cover
Gasket
38.
Pinion
OiI
Seal
11.
Bearing Shim 24.
Cover
39.
Companion Flange
12. Drive Pinion Gear
25.
Cover
Bolt
40.
Washer
13.
Ring
Gear
26.
Inner Retainer Gasket
41.
Pinion
Nut
Fig.
4A-3
Exploded View
of
Typical Differential Assembly
bearing
rollers when joint is disconnected if tie wire
has been removed (Fig.
4A-5).
3.
Attach a 1/2" drive adapter and socket to a
lb.
in. torque wrench. Place socket over drive pinion
nut and
turn
pinion two or three revolutions to ensure
free movement.
Then
take a torque reading while
rotating pinion to measure bearing preload (Fig.
4A-6).
Record reading.
NOTE:
Additional clearance to check preload can
be
obtained
between
differential and
body
by rais-
ing
body
a few inches by means of a jack or
stand
placed under frame at rear.
4. Hold companion flange with tool J
8614-1
(Fig.
4A-7)
and remove drive pinion nut and washer using
heavy duty socket.
5. Remove companion flange, using puller J 8614-2
and
3 (Fig.
4A-8).
6.
Install
new companion flange and washer and
nut.
Hold companion flange with tool J
8614-1
and
tighten nut only a little at a time, stopping frequently
to check preload
(step
3). Tighten nut to reading
noted in
step
3| however, if reading obtained in
step
3
was less than 12 lb. in., increase preload to 16
lb.
in.