FOUR
SPEED
MUNCIE
MANUAL
TRANSMISSION
7D-5
Fig.
7D-4
Removing
Extension
Oil
Seal
Fig.
7D-5
Installing
Extension
Oil
Seal
8. Inspect and replace necessary parts.
TRANSMISSION
SIDE
COVER-ASSEMBLE
AND
INSTALL
1.
Install
1-2
detent
cam to cover pivot pin first,
then install 3-4
detent
cam so the
detent
spring
notches are
offset
or
opposite
each other. Detent
cam
notches must be facing downward.
2.
Install
detent
cam retaining
C-ring
to pivot
shaft and hook spring into
detent
cam notches.
3.
Install
both shifter shaft assemblies in cover,
being careful not to damage lip seals.
Install
both
shift forks to
detent
plates, lifting up on
detent
cam
to allow forks to fully seat into position.
4.
Install
outer shift levers, flat washers, lock-
washers and nuts, torquing to 30 lb. ft.
5. Shift 1-2 shifter lever into second speed (for-
ward)
position. Position cover gasket on case.
NOTE:
When
installing
new
gasket,
do not
coat
with
grease.
6.
Carefully
position side cover into place, making
sure
the shift forks are aligned with their respective
mainshaft clutch sliding
sleeves
(Fig. 7D-6).
7.
Install
cover attaching bolts and tighten evenly
to 18 lb. ft. torque.
8. Remove filler plug at side of transmission and
add
2 1/2 pints of
SAE
90 multi-purpose gear
lubri-
cant.
Lubricant
level should be approximately level
with
bottom of filler hole.
Install
and tighten plug
to 30 lb. ft. torque.
DETENT
CAM
PIVOT
PIN
Fig.
7D-6
Removing
and
Installing
Side
Cover
Fig.
7D-7
Transmission
Side
Cover