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PoolPak ComPak AW 1400 User Manual

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© 2017 PoolPak LLC. All rights reserved.
Installation, Operation and
Maintenance
ComPak
®
R-410A
AW/HCD Series
RoofComPak
®
Series
HCD (High Capacity Dehumidifier)
AW (Air and Water)
Horizontal (H) and Vertical (V) Configurations
FORM #: SVW06-PCPIOM-20170808
SUPERCEDES: SVW06-PCPIOM-20150514
UPDATED: JUNE 2018

Table of Contents

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PoolPak ComPak AW 1400 Specifications

General IconGeneral
Airflow1400 CFM
RefrigerantR-410A
Dehumidification Capacity140 lbs/day
Power Supply208-230V, 1PH, 60Hz
Operating Temperature Range50°F to 95°F

Summary

IMPORTANT SAFETY AND USER INFORMATION

Safety Warnings

Crucial safety warnings regarding operation and maintenance.

SECTION II: PRINCIPLES, FUNCTIONS, AND FEATURES

Mechanical Dehumidification System

Explanation of the PoolPak system's core dehumidification process and its benefits.

System Operation Principles

Details on how the dehumidification cycle recycles heat and maintains environment.

Automatic Environmental Control

Description of the microprocessor system for sensing and regulating air conditions.

Dew Point Control Strategy

Advanced control method using dew point for accurate moisture level management.

CommandPak Control System Overview

Introduction to the microprocessor-based control system for pool environments.

Humidity Control Functionality

How the system automatically adjusts humidity based on dew point setpoints.

RoofComPak Series Features

SECTION III: PERFORMANCE AND SIZING

AW/AWV/AWH Performance Data

Table detailing performance metrics for ComPak AW series models.

HCD/HCDV/HCDH Performance Data

Table detailing performance metrics for ComPak HCD series models.

SECTION IV: INSTALLATION

PCP Installation Introduction

Overview of the installation process for the ComPak PCP system.

Electrical and Piping Connections

Guidance on power supply, control wiring, and condensate piping setup.

CPCS-PCP Controls Field Wiring

Field Wiring Overview and Diagram

Explanation of field wiring requirements and diagram interpretation for CPCS-PCP.

Remote Interface Unit (RIU) Installation

Instructions for mounting and wiring the remote interface unit.

Cold Surface Temperature Sensor Installation

Guidance for installing the sensor to prevent condensation on cold surfaces.

Economizer System Installation

Steps for installing the optional economizer system for cooling with outside air.

Pool Water Piping and Drainage

Remote Air-Cooled Condenser Installation

Field Installed Piping Guidelines

Refrigerant Charging Guidelines

Refrigerant and Oil Charging Procedures

Step-by-step guide for charging refrigerant and oil into the system.

Networked Operation and Configuration

CPCS-PCP Service Menu Access

Service Menu Navigation and Warnings

Instructions for accessing the service menu and associated safety warnings.

I/O Configuration Details

Unit Configuration Settings

System Configuration Parameters

Advanced Configuration Parameters

System History and Status Information

Manual Mode Operations

Manual Mode Operation Safety Precautions

Critical safety warnings for operating the unit in manual mode.

Utilities and Startup Procedures

Pre-Start Installation Checklist

Comprehensive checklist of items to verify before unit startup.

Startup Procedure Execution and Safety

Startup Procedure Execution and Notes

Steps for executing the startup procedure and important notes.

Electrical Safety and Warranty Notes

Critical safety warnings and warranty conditions for startup.

Troubleshooting Common Issues

Troubleshooting Overview and Safety

General guidelines for troubleshooting system issues safely and effectively.

Fault Conditions and Compressor Lockout

Explanation of fault conditions leading to compressor lockout.

Specific Fault Condition Diagnosis

High/Low Pressure and Overload Faults

Diagnosis and solutions for high/low pressure and motor overload faults.

EEPROM, Fire Trip, Sensor, and Defrost Faults

Troubleshooting for system faults like EEPROM failure, fire trips, and sensor issues.

10 Fault Lockout and Fan Overload

Understanding the 10-fault lockout and fan overload fault conditions.

Data Log Retrieval Process

Network Troubleshooting Guide

Troubleshooting Network Connectivity Issues

Steps to resolve issues with units not appearing on the network status screen.

Troubleshooting Unit Availability and Conflicts

Resolving issues where units are unavailable or working against each other.

Troubleshooting Setpoint Achievement Problems

Diagnosing and resolving issues where setpoints are not being met.

Troubleshooting Symptom Guide

Fan/Compressor Off and Hi/Lo Pressure Issues

Troubleshooting steps for fan/compressor off and high/low pressure faults.

Other Compressor and System Issues

Resolving issues related to fire trips, dirty filters, and refrigerant charge.

Maintenance Procedures and Schedules

ComPak & RoofComPak Warranty Registration and Startup Form

Wiring Verification and Warnings

Critical checks for field wiring accuracy and associated warnings.

Pre-Start Inspection and Fan Operation Checks

Pre-Start Inspection Checklist

Final inspections and fan operation verification before unit startup.

Testing Procedures

Auxiliary Air Heat Test Steps

Procedure for testing the auxiliary air heating system functionality.

Compressor Startup Procedures and Cautions

Steps for compressor startup and critical safety precautions.

Pool Water Heating Test Procedure

Steps for testing the pool water heating functionality of AW units.

Air Cooling Mode Verification

Procedure for verifying the air cooling mode operation.

Refrigerant/Oil Charging Warranty Warning

Critical warning about correct refrigerant and oil quantities for warranty.

Air Cooling Mode Test Steps

Steps for testing the air cooling mode with various condenser types.

System Control and Setup Procedures

General Installation Notes

Factory Warranty Voidance Warning

Warning regarding the requirement for timely submission of warranty forms.

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