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PoolPak ComPak HCD 1200 User Manual

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© 2017 PoolPak LLC. All rights reserved.
Installation, Operation and
Maintenance
ComPak
®
R-410A
AW/HCD Series
RoofComPak
®
Series
HCD (High Capacity Dehumidifier)
AW (Air and Water)
Horizontal (H) and Vertical (V) Configurations
FORM #: SVW06-PCPIOM-20170808
SUPERCEDES: SVW06-PCPIOM-20150514
UPDATED: JUNE 2018

Table of Contents

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PoolPak ComPak HCD 1200 Specifications

General IconGeneral
BrandPoolPak
ModelComPak HCD 1200
CategoryDehumidifier
LanguageEnglish

Summary

IMPORTANT INFORMATION

Safety Warnings and User Guidelines

Key safety warnings, intended users, and operational guidelines for safe equipment use.

SECTION II: PRINCIPLES, FUNCTIONS, AND FEATURES

The Mechanical Dehumidification System

Detailed explanation of the dehumidification system's principles of operation and its core functions.

Automatic Air Temperature and Humidity Control

How the system automatically senses and maintains desired air temperature and humidity levels.

CommandPak® Control System

Overview of the microprocessor-based control system for managing pool environments.

RoofComPak® Series Overview

SECTION III: PERFORMANCE AND SIZING

ComPak® Performance Data

Detailed performance summaries for ComPak AW (AWV, AWH) units at specific conditions.

ComPak® HCD Performance Data

Detailed performance summaries for ComPak HCD (HCDV, HCDH) units at specific conditions.

SECTION IV: INSTALLATION

PCP Unit Installation and Interface

Guidance on PCP unit installation, including location and facility interface connections.

CPCS-PCP Controls Field Wiring

Detailed description of field wiring requirements for the CPCS-PCP control system.

Pool Water Piping (AWH and AWV models only*)

Remote Air-Cooled Condenser Installation

Refrigerant and Oil Charging Procedures

Instructions for charging refrigerant and oil for remote ACC options and linesets.

SECTION V: OPERATION

CPCS-PCP Configuration and Interface

Configuring the CPCS-PCP system and navigating its remote interface unit.

Setting Temperature and Humidity Control Points

Procedures for setting air temperature and relative humidity control points via the RIU.

Setting Pool Temperature and Purge Mode

Configuring pool temperature setpoints and understanding the purge mode control menu.

CPCS-PCP Network Operation

How networked CPCS-PCP units operate in a master/slave environment.

Network Configuration Parameters

Key parameters for configuring CPCS-PCP network operation, including temperature control and staging.

CPCS-PCP Service Menu

Accessing and Navigating the Service Menu

Instructions for accessing the service menu, including password requirements and sub-menu navigation.

I/O Configuration Details

Configuration options for digital inputs, digital outputs, and analog inputs within the CPCS-PCP.

History and Fault Code Logging

Accessing and interpreting the fault history log, system status, and status codes.

Manual Mode Operation

Guidelines for performing manual mode operations, including demand and digital output control.

Startup Procedures

Pre-Start Installation Checklist

Essential checklist items to verify before initiating unit startup for proper installation.

Unit Startup and Service Contact

Steps for unit startup, including contacting PoolPak Service and warranty registration.

Troubleshooting Overview

Troubleshooting System Faults and Alarms

How to identify and address system faults, alarms, and solenoid status during troubleshooting.

Specific Fault Condition Diagnostics

Detailed descriptions of common fault conditions detected by the CPCS-PCP and their causes.

Data Log Retrieval for Analysis

Network Troubleshooting Guide

General Troubleshooting Guide

Troubleshooting Common Unit Symptoms

Guide for diagnosing and resolving common unit symptoms like fan or compressor issues.

Maintenance Procedures

Daily, Monthly, and Annual Maintenance Tasks

Routine maintenance schedules and tasks to ensure optimal equipment life and performance.

SECTION VI: WIRING DIAGRAMS

Warranty Registration and Startup Form

General Installation Review Checklist

Comprehensive checklist for verifying proper installation before unit startup.

Pre-Start Inspection and Fan Operation

Pre-start checks, including electrical connections, and steps for verifying fan operation.

Auxiliary Air Heat Test Procedures

Testing Auxiliary Air Heat and Compressor Startup

Procedures for testing auxiliary air heat outputs and initiating compressor startup.

Compressor Air Reheat Mode Testing

Steps for testing the compressor's air reheat mode and recording system parameters.

Pool Water Heating and Air Cooling Mode Tests

Pool Water Heating Mode Verification

Procedures for verifying pool water heating operation and recording system data.

Post-Testing Procedures

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