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PoolPak ComPak HCD 3500 User Manual

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© 2017 PoolPak LLC. All rights reserved.
Installation, Operation and
Maintenance
ComPak
®
R-410A
AW/HCD Series
RoofComPak
®
Series
HCD (High Capacity Dehumidifier)
AW (Air and Water)
Horizontal (H) and Vertical (V) Configurations
FORM #: SVW06-PCPIOM-20170808
SUPERCEDES: SVW06-PCPIOM-20150514
UPDATED: JUNE 2018

Table of Contents

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PoolPak ComPak HCD 3500 Specifications

General IconGeneral
BrandPoolPak
ModelComPak HCD 3500
CategoryDehumidifier
LanguageEnglish

Summary

Important Safety and Usage Information

Safety Warnings

Crucial safety information for qualified personnel only.

Indoor Pool Design Principles

Occupant Comfort Parameters

Details on temperature and humidity settings for occupant comfort.

Dehumidification System Principles and Features

Principles of Operation

Explains the fundamental working mechanism of the dehumidifier.

Automatic Temperature & Humidity Control

Describes the system's automatic management of environmental conditions.

Dew Point Control Method

Details on the dew point control strategy for moisture management.

ComPak Unit Operational Cycle

Describes the internal process and cycle within the ComPak unit.

CommandPak Control System Overview

Introduction to the CommandPak Control System (CPCS-PCP).

Control System Overview

General description of the CPCS-PCP control system's capabilities.

Humidity Control Functionality

Details on how the system manages humidity levels within the space.

Cold Surface Humidity Reset

Feature to prevent surface condensation by adjusting humidity setpoints.

Multi-Unit Network Operation

Describes how multiple units can be managed and operate together.

Microprocessor Controller Functionality

Details on the control technology used in the unit.

Performance and Sizing Specifications

AW/AWV/AWH Performance Data

Performance tables specific to AW, AWV, and AWH models.

HCD/HCDV/HCDH Performance Data

Performance tables specific to HCD, HCDV, and HCDH models.

Horizontal Unit Dimensions

Specific dimensions for horizontal ComPak unit configurations.

Vertical Unit Dimensions

Specific dimensions for vertical ComPak unit configurations.

Factory Refrigerant Charge Specifications

Required refrigerant amounts as specified from the factory.

Installation Procedures and Guidelines

PCP Installation Procedures

Step-by-step procedures for installing the PCP unit.

Pre-Installation Unit Inspection

Checks to perform on the unit before commencing installation.

Power Supply Requirements

Specifications for the unit's electrical power supply.

Control Wiring Connections

Instructions for connecting the unit's control wiring.

CPCS-PCP Controls Field Wiring

Wiring requirements for the CPCS-PCP control system.

Remote Interface Unit Installation

Mounting and wiring instructions for the remote interface unit.

Cold Surface Temperature Sensor Installation

Instructions for installing the cold surface temperature sensor.

Air-Cooled Condenser Installation

Procedures for installing the air-cooled condenser unit.

Pool Water Piping Installation

Guidelines and procedures for installing pool water piping.

Remote ACC Installation Requirements

General requirements for installing remote air-cooled condensers.

Space and Location Requirements

Guidance on selecting placement locations for ACC units.

Field Installed Refrigerant Piping

Guidelines for installing refrigerant piping in the field.

Refrigerant Line Sizing Guidelines

Guidelines for correctly sizing refrigerant lines.

Refrigerant and Oil Charging Procedures

Steps for correctly charging refrigerant and oil into the system.

System Operation and Control

CPCS-PCP Configuration Settings

Configuring the parameters of the CPCS-PCP control system.

Status Display Navigation

How to navigate and view system status on the display.

Changing Set Points

How to adjust operating set points for the system.

Air Temperature Set Point Adjustment

Procedure for adjusting air temperature set points.

Relative Humidity Set Point Adjustment

Procedure for adjusting relative humidity set points.

Pool Temperature Set Point Adjustment

Procedure for adjusting pool temperature set points.

Detailed Status Menu Navigation

Steps to access and navigate the detailed status menu.

CPCS-PCP Networked Operation

How networked CPCS-PCP units function and interact.

Network Configuration Parameters

Parameters used to configure the network settings.

Changing Network Set Points

How to modify set points across networked units.

CPCS-PCP Service Menu Access

Instructions on how to access the CPCS-PCP service menu.

Service Menu Navigation

How to navigate through the service menu options.

I/O Configuration Menu

Menu for configuring inputs and outputs.

Fault History Log Access

How to access and view the unit's fault history log.

Manual Mode Operation

Instructions and guidelines for operating the unit in manual mode.

Unit Startup Procedures

Steps and procedures for starting up the unit.

Pre-Start Checklist Items

A checklist of items to verify before unit startup.

Startup Procedure Execution

Executing the unit's startup procedure.

Troubleshooting Common Issues

CPCS-PCP Detected Fault Conditions

List and explanation of common fault conditions detected by the CPCS-PCP.

Data Log Retrieval via USB

How to retrieve and download system data logs using a USB drive.

Network Troubleshooting Guide

Solutions for common problems with networked unit operation.

General Troubleshooting Guide

Common troubleshooting steps for unit malfunctions.

Wiring Diagrams and Connections

Startup and Testing Procedures

Pre-Start Inspection Procedures

Inspections and checks to perform before initial unit startup.

Compressor Startup Procedure

Detailed steps for safely starting the compressor.

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