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PoolPak HCD 1400 User Manual

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TM
TM
TM
TM
PoolComPak
TM
(PCP)
RoofPak (AWH/ HCDH only)
POOLCOMPAK R-410A
AW/HCD SERIES
ROOFPAK SERIES
HCD (High Capacity Dehumidier)
AW (Air and Water)
Horizontal (H) and Vertical (V) Congurations
Engineering Guide
EGW06-PCPEG-20140813
Packaged Natatorium Environment Control System

Table of Contents

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PoolPak HCD 1400 Specifications

General IconGeneral
BrandPoolPak
ModelHCD 1400
CategoryDehumidifier
LanguageEnglish

Summary

SECTION I: INDOOR POOL DESIGN

INTRODUCTION

Discusses unique design challenges and PoolPak system benefits for indoor pools.

OPERATING COST

Explains energy consumption factors and associated costs for pool environments.

APPLICATION

Details the system's application scope and purpose.

MOISTURE LOADS

Explains sources of moisture in indoor pools and past removal methods.

EFFECTS OF MOISTURE

Describes condensation, mildew, mold, and structural damage from excess humidity.

INDOOR AIR QUALITY

Discusses air quality issues related to pool water chemistry and ventilation.

OCCUPANT COMFORT

Covers factors affecting comfort, like temperature, humidity, and air movement.

POOL WATER CHEMISTRY

Highlights the importance of water chemistry for bather health and enclosure condition.

EQUIPMENT CHOICES

Discusses various methods for controlling humidity, temperature, and ventilation.

HYBRIDS

Combines technologies for increased efficiency and capability.

OTHER TECHNOLOGIES

Discusses desiccant technology and heat recovery wheels.

ROOM AIR DISTRIBUTION

Explains how PoolPak models promote uniform space conditions with air recirculation.

AIRSIDE DESIGN

Covers supply air volume, static pressure, and duct system design.

Return Air

Discusses optimal placement of supply and return openings for unit efficiency.

Ductwork Design

Provides recommendations for ductwork installation to minimize friction and condensation.

Air Distribution

Covers placement of supply outlets and return grilles to avoid short-circuiting.

Other Airside Considerations

Discusses auxiliary heating, negative pressure, vapor barriers, and insulation.

SECTION II: PRINCIPLES, FUNCTIONS, AND FEATURES

THE MECHANICAL DEHUMIDIFICATION SYSTEM

Explains the system's purpose, operation, and benefits.

ROOM DEW POINT CONTROL

Explains dew point control for accurate moisture management and damage prevention.

POOLCOMPAK OPERATION

Describes the air and refrigerant flow through the evaporator and compressor.

ECC-PCP CONTROL SYSTEM

Introduces the ECC-PCP controller for managing pool enclosure humidity and temperatures.

NETWORKING MULTIPLE UNITS

Explains how PoolComPak units can be networked for synchronized control.

SPACE COOLING (OPTIONAL)

Covers the optional space cooling feature using auxiliary air conditioning condensers.

WATER HEATING (MODELS AWV AND AWH ONLY)

Explains how recovered heat is directed to the pool water condenser for heating.

FEATURES AND OPTIONS

Lists standard and optional components and features.

ROOFPAK SYSTEM

Describes the RoofPak as a self-contained, all-in-one dehumidification system.

POOLCOMPAKTM DEHUMIDIFICATION SYSTEMS SELECTION

Covers system selection, configurations, and applications.

ROOFPAK SERIES (HCDH/AWH)

Details the features and design of the RoofPak Series.

Totally Enclosed, Fan Cooled (TEFC) Motors

Explains the benefits of TEFC motors for motor protection and longevity.

Unique Outside Air System

Details the system for handling outside air intake and service access.

Housed Blower

Describes the housed blower assembly for durability and reliability.

Cupronickel Water Heat Exchanger

Explains its function in supplying recycled energy to the pool water.

SECTION III: PERFORMANCE AND SIZING

TECHNICAL SUMMARY

Provides a summary of technical data for RoofPak units.

DIMENSIONAL DATA

Presents dimensional information for the PCP RoofPak.

ROOFPAK WEIGHTS

Lists the weights of various RoofPak configurations.

POOLCOMPAKTM PERFORMANCE

Presents performance data for various PoolComPak models.

PoolComPak™ HCD (HCDV, HCDH) Performance

Presents performance data for HCD, HCDV, and HCDH models.

POOLCOMPAK UNIT DIMENSIONS

Details unit dimensions for PoolComPak models.

HOT WATER COIL CAPACITIES

Details hot water coil capacities for vertical and horizontal models.

POOLCOMPAK OUTSIDE AIR DAMPER SIZE

Lists outside air damper sizes for various PoolComPak models.

REFRIGERANT

Covers factory refrigerant charge information.

REMOTE AIR-COOLED CONDENSER (ACC)

Presents performance data for remote air-cooled condensers.

ELECTRIC DUCT HEATER

Details information and sizes for electric duct heaters.

SECTION IV: INSTALLATION

PCP INSTALLATION

Outlines general installation requirements for PoolComPak units.

HANDLING

Provides guidance on handling and protecting the unit during shipping and installation.

CLEARANCE

Specifies required clearances for unit operation and service.

MOUNTING OF POOLCOMPAK UNITS

Details requirements for mounting units on level bases or suspended structures.

INSPECTION

Advises on inspecting the unit for damage upon receipt.

POWER SUPPLY

Covers power supply requirements, fused disconnects, and wiring.

CONTROL WIRING

Refers to wiring diagrams for control wiring connections.

CONDENSATE PIPING

Discusses options for condensate disposal and local code compliance.

CURB MOUNTING

Details the specific curb design and installation responsibilities for rooftop mounting.

INTEGRAL GAS FURNACE OPTION (ROOFPAK ONLY)

Covers power venting and piping for integral gas furnaces.

ECC-PCP CONTROLS FIELD WIRING

Describes the field wiring requirements for the ECC-PCP system.

COLD SURFACE TEMPERATURE SENSOR (2)

Details the function and mounting of the cold surface temperature sensor.

ECONOMIZER SYSTEM (OPTIONAL) (3)

Explains the economizer system's operation and its integration with the ECC-PCP.

OUTSIDE AIR TEMPERATURE SENSOR (ECONOMIZER OPTION ONLY) (4)

Covers the installation of the outside air temperature sensor for economizer systems.

AIR COOLED CONDENSER (OPTIONAL) (5)

Explains the use of air-cooled condensers for heat rejection in cooling mode.

AUXILIARY POOL WATER HEATING SYSTEM (AWH MODEL ONLY*) (6)

Details the connection of auxiliary pool water heating systems.

AUXILIARY AIR HEATING SYSTEM (7)

Explains the connection of auxiliary air heating systems.

EXTERNAL ALARM SYSTEM (8)

Describes the connection of an external alarm system to the ECC-PCP.

BUILDING FIRE CONTROL SYSTEM (9)

Covers the integration of the fire control system with the PoolComPak unit.

RETURN AIR SENSOR (10)

Details the location and wiring of the return air sensor.

PURGE MODE INPUT (11)

Explains the function of the purge mode input.

AC PROOF INPUT (12)

Describes the AC proof input for heat rejection condensers.

POOL WATER TEMPERATURE SENSOR (13)

Details the installation of the pool water temperature sensor.

POOL WATER PIPING (AWH AND AWV MODELS ONLY*)

Provides guidelines for pool water piping installation and water chemistry.

CONDENSATE DRAINS

Covers condensate drain requirements, traps, and piping.

WATER COOLED CONDENSER

Describes the integral water-cooled condenser option.

REMOTE AIR-COOLED CONDENSER

Details considerations for locating air-cooled condensers.

Multiple Units

Provides spacing guidelines for multiple remote ACC installations.

Units in Pits

Covers installation requirements for ACC units placed in pits.

Decorative Fences

Outlines clearance requirements for ACC units near decorative fences.

FIELD INSTALLED PIPING

Covers refrigerant piping installation and guidelines.

Sizing

Details line sizing and routing for proper oil and refrigerant flow.

Refrigerant and Oil Charging

Explains refrigerant and oil charging procedures for ACC units.

SECTION V: OPERATION

ECC-PCP REMOTE INTERFACE UNIT

Details the design and operation of the Remote Interface Unit (RIU).

STATUS DISPLAY

Explains how to view system status information on the RIU.

SET POINT CHANGE MENU

Guides users on changing operating set points for temperature and humidity.

PURGE MODE CONTROL MENU

Explains the purge mode function and its operational effects.

DETAILED STATUS MENU

Describes how to access and interpret detailed system status screens.

ECC-PCP NETWORK OPERATION

Explains the master/slave operation of networked ECC-PCP units.

NETWORK CONFIGURATION

Details parameters for configuring the ECC-PCP network.

Changing Set Points

Explains how set points are managed across networked units.

ECC-PCP SERVICE

Provides access to service functions requiring a password.

Digital Outputs

Lists available digital output screens for system control.

Analog Inputs

Lists available analog input screens for system monitoring.

UNIT CONFIGURATION

Configures installed options and system parameters.

Humidity Control

Configures humidity control routines and parameters.

BAS INTERFACE

Configures the building automation system interface.

MULTI-UNIT NETWORK

Configures operation for multiple unit installations.

COMPRESSOR

Configures the operation of the compressor.

ECONOMIZER

Configures the optional economizer damper system.

HISTORY

Provides information on the last 50 faults for troubleshooting.

MANUAL MODE

Accesses manual control options for qualified service personnel.

UTILITIES

Configures units of measure and passwords.

SECTION VI: WIRING

AUXILIARY AIR & POOL WATER HEATER CONNECTIONS FOR MULTIPLE UNIT INSTALLATION

Shows connections for auxiliary heaters in multi-unit setups.

AUXILIARY AIR & POOL WATER HEATER CONNECTION FOR A TWO POOL INSTALLATION

Illustrates heater connections for two-pool installations.

FIELD WIRING DIAGRAM

Provides a diagram of the field wiring for PoolComPak systems.

FIRE CONTROL SYSTEM CONNECTION

Shows the connection diagram for the fire control system.

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