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PoolPak ComPak HCD 2600 User Manual

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© 2017 PoolPak LLC. All rights reserved.
Installation, Operation and
Maintenance
ComPak
®
R-410A
AW/HCD Series
RoofComPak
®
Series
HCD (High Capacity Dehumidifier)
AW (Air and Water)
Horizontal (H) and Vertical (V) Configurations
FORM #: SVW06-PCPIOM-20170808
SUPERCEDES: SVW06-PCPIOM-20150514
UPDATED: JUNE 2018

Table of Contents

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PoolPak ComPak HCD 2600 Specifications

General IconGeneral
BrandPoolPak
ModelComPak HCD 2600
CategoryDehumidifier
LanguageEnglish

Summary

CommandPak Control System Overview

SECTION IV: INSTALLATION

Clearance, Mounting, and Inspection

Power Supply and Control Wiring

Power Supply and Control Wiring

Guidelines for electrical power and control wiring connections.

Condensate Piping Guidelines

Curb Mounting Instructions

CPCS-PCP CONTROLS FIELD WIRING

Cold Surface Sensor and Economizer Installation

Economizer Operation Diagram

Outside Air Sensor and ACC Connection

Auxiliary Heater and Hot Water Coil Connections

External Alarm System Connection

Fire Control and Return Air Sensor Connections

Purge Mode, AC Proof, and Pool Temp Sensor

Field Wiring Schematic Diagram

Field Wiring Schematic Diagram

Comprehensive schematic for field wiring connections.

POOL WATER PIPING (AW AND AWV MODELS ONLY)

Typical Pool Water Piping Diagram

Condensate Trap and Water Cooled Condenser

Remote ACC Space and Location Requirements

ACC Installation Clearances

Field Installed Piping Guidelines

Field Installed Piping Guidelines

General recommendations and materials for field piping.

Refrigerant Line Sizing and Piping Diagrams

Refrigerant Line Sizing and Piping Diagrams

Guidelines for sizing refrigerant lines and piping diagrams.

Refrigerant and Oil Charging Procedures

Refrigerant and Oil Charging Procedures

Procedures for charging refrigerant and oil with tables.

R410A Charge for Line Sizes Table

R410A Charge for Line Sizes Table

Table detailing R410A charge based on line size.

SECTION V: OPERATION

Status Screen Information Details

SET POINT CHANGE MENUS

Pool Temperature Set Point and Recommendations

Purge Mode Control Menu and Cautions

DETAILED STATUS MENU

Networked Unit Status Screens

CPCS-PCP NETWORK OPERATION

NETWORK CONFIGURATION

Pool Water Temp and Staged Dehumidification Settings

Configuring pool temp control and staged dehumidification.

Network Control and Set Point Changes

Network Control and Set Point Changes

Enabling network control and changing set points across units.

CPCS-PCP SERVICE MENU

Service Menu Access and Navigation

Instructions for accessing and navigating the service menu.

Available Service Sub-Menus List

List of available sub-menus within the service menu.

I/O CONFIGURATION

Digital Input and Output Parameters

Explanation of digital input and output parameters.

Analog Input Parameters

Explanation of analog input parameters.

UNIT CONFIGURATION OPTIONS

Auxiliary Heating and Temperature Control

Humidity, Water Temp, and BAS Interface Settings

COMPRESSOR AND ECONOMIZER PARAMETERS

Compressor Operation Limits

Parameters governing compressor operation limits.

Economizer Temperature Settings

Settings for economizer operation based on temperature.

SUPPLY FAN AND FAULT LOGGING

Fault History Log and Codes

Accessing and interpreting fault history logs and codes.

MANUAL MODE CONTROL

Manual Mode Operation Warnings and Options

Warnings and options for manual mode operation.

Demand Control Functions

Parameters for manual demand control.

Digital Output Control Functions

Parameters for manual control of digital outputs.

Manual Control of Unit Components

Manual Control of Unit Components

Manual control of fan, compressor, valves, and systems.

UTILITIES AND STARTUP PROCEDURES

Pre-Start Installation Checklist

Steps to verify before starting the unit.

START-UP PROCEDURE

Startup Procedure Submission Instructions

Instructions for submitting the startup procedure.

Electrical, Packaging, and Sensor Checks

Electrical, Packaging, and Sensor Checks

Verifying electrical connections, packaging removal, and sensor installation.

Low Voltage and High Voltage Warnings

Low Voltage and High Voltage Warnings

Safety warnings regarding low and high voltage hazards.

Startup Report Warranty Warning

Startup Report Warranty Warning

Note on warranty voiding without a timely startup report.

TROUBLESHOOTING OVERVIEW

Troubleshooting System Features and Faults

Overview of troubleshooting features and safety shutdowns.

Compressor Operation and Fault Display

Troubleshooting compressor operation and fault indications.

Compressor Lockout and Alarm Reset

Compressor Lockout and Alarm Reset

Handling compressor lockout and resetting alarm indicators.

Accessing Alarm History Log

Common Fault Conditions and Troubleshooting

Common Fault Conditions and Troubleshooting

Troubleshooting common fault conditions like pressure, sensor, and overload.

MAINTENANCE GUIDELINES

SECTION VI: WIRING

Two Pool Installation Wiring Diagrams

Fire Control System Wiring Diagram

FACTORY WIRING DIAGRAMS

ComPak AW/HCD Three Phase Main Schematic

ComPak Point to Point Schematic - Vertical Unit

ComPak Point to Point Schematic - Vertical 3-Phase

ComPak Point to Point Schematic - Horizontal Unit

ComPak Point to Point Schematic - Horizontal 3-Phase

RoofComPak Factory Wiring Diagram

WARRANTY REGISTRATION AND STARTUP FORM

General Installation Review Checklist

Checklist for verifying general installation requirements.

Pre-Start Inspection and Fan Operation Checks

Pre-Start Inspection and Fan Operation Checks

Checklist items for pre-start inspection and fan operation.

AUXILIARY AIR HEAT TEST

Auxiliary Air Heat Test Procedures

Procedures for testing auxiliary air heat functionality.

Compressor Startup Verification

Steps for verifying compressor startup and initial operation.

Compressor Air Reheat Mode Test

Compressor Air Reheat Mode Test

Procedure for testing compressor operation in air reheat mode.

POOL WATER HEATING AND AIR COOLING TESTS

Pool Water Heating Test Procedure

Testing procedure for pool water heating functionality (AW units).

Air Cooling Mode Verification

Verification steps for air cooling mode operation.

Refrigerant and Oil Charging Warning

Refrigerant and Oil Charging Warning

Warning regarding correct refrigerant and oil amounts.

Air Cooling Mode Test Procedure

Air Cooling Mode Test Procedure

Procedure for testing air cooling mode operation.

UNIT RESET AND NETWORK CONTROL

COMMUNICATIONS AND SETPOINTS

GENERAL INSTALLATION NOTES

Warranty Voiding Warning

Warning that factory warranty is void without startup form.

Startup Checklist Warranty Warning

Startup Checklist Warranty Warning

Warning about voiding warranty if startup checklist is not followed.

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