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ComPak AW Series
PoolPak ComPak AW Series User Manual
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© 2017 PoolPak LLC. All rights reserved.
Installation, Operation and
Maintenance
ComPak
®
R-410A
AW/HCD Series
RoofComPak
®
Series
HCD (High Capacity Dehumidifier)
AW (Air and Water)
Horizontal (H) and Vertical (V) Configurations
FORM #: SVW06-PCPIOM-20170808
SUPERCEDES: SVW06-PCPIOM-20150514
UPDATED: JUNE 2018
2
Table of Contents
Default Chapter
2
Table of Contents
2
Important
7
Warning
7
Intended Users
7
Section I: Indoor Pool Design
8
Introduction
8
Creating an Ideal Environment for Indoor Pool Facilities
8
Operating Cost
8
Application
8
Moisture Loads
8
Effects of Moisture
8
Indoor Air Quality
9
Occupant Comfort
9
Table 1-1. Typical Pool Water & Air Temperature Set-Points
9
Pool Water Chemistry
10
Table 1-2. Recommended Pool Water Chemistry
10
Section II: Principles, Functions, and Features
11
The Mechanical Dehumidification System
11
Principles of Operation
11
Automatic Control of Air Temperature and Humidity
11
Room Dew Point Control
12
Compak Operation
12
Commandpak ® Control System
13
Overview
13
Humidity Control
13
Figure 2-1. Compak® AW and HCD Typical Refrigerant System Schematic
13
Cold Surface Temperature Humidity Reset
14
Space Heating
14
Networking Multiple Units
14
Space Cooling (Optional)
14
Water Heating (Models AWV and AWH Only)
14
Features and Options
15
Standard Items Factory Mounted
15
Standard Items Factory Supplied for Field Installation
15
System Options
15
Roofcompak ® Series
16
Design Features
16
Durable Construction
16
Rooftop Installation
16
Microprocessor Controller
16
Heating Packages
16
Self-Contained Air-Cooled Condensing Section
16
Evaporator Coil Options
17
Electronically Commutated (EC) Fans
17
Unique Outside Air System
17
Cupronickel Water Heat Exchanger
17
Technical Summary
18
Dimensional Data
18
Table 2-1. Roofcompak® Technical Data
18
Figure 2-2. PCP Roofcompak® Dimensions
18
Section III: Performance and Sizing
19
Compak ® Performance
19
Compak ® AW (AWV, AWH) Performance
19
Table 3-1. Compak® AW Performance Summary
19
Compak® HCD (HCDV, HCDH) Performance
20
Table 3-2. Compak® HCD Performance Summary
20
Compak® Unit Dimensions
21
Compak® Horizontal Dimensions
21
Table 3-3. AW/HCD Horizontal Unit Overall Dimensions
21
Figure 3-1 AW/HCD Horizontal Unit Elevation and End Views
21
Compak® Vertical Dimensions
22
Table 3-4. AW/HCD Vertical Unit Overall Dimensions
22
Figure 3-2. AW/HCD Vertical Unit Elevation and Plan Views
22
Compak® Outside Air Damper Size
23
Table 3-5. Compak® Outside Air Damper Size
23
Hot Water Coil Capacities
24
Table 3-6. Hot Water Coil Capacities
24
Factory Refrigerant Charge
25
Table 3-7. Factory Refrigerant R410A Charge
25
Remote Air-Cooled Condenser (ACC) Performance
26
Table 3-8. Remote ACC Performance Chart
26
Figure 3-3. Air-Cooled Condenser (Poolpak®) - Isometric Views
27
Figure 3-4. Air-Cooled Condenser (Bohn) - Elevation Views
27
Electric Duct Heater
28
General Duct Heater Information
28
Duct Heater Sizes
28
Figure 3-5. Duct Heater
28
Section IV: Installation
29
PCP Installation
29
Introduction
29
Figure 4-1. Typical Compak® AWH Series System Layout
29
Handling
30
Figure 4-2. RP Lift Views
30
Clearance
31
Mounting of Compak Units
31
Inspection
31
Power Supply
31
Control Wiring
31
Condensate Piping
31
Curb Mounting
32
Figure 4-3. Roofcompak® Curb Assembly
32
Integral Gas Furnace Option (Roofcompak Only)
33
Table 4-1. Horizontal Compak Curb Dimension
33
Figure 4-4. Compak Horizontal Curb Assembly
33
CPCS-PCP Controls Field Wiring
34
Overview
34
Remote Interface Unit (1)
34
Figure 4-5. Remote Interface Mounting Plate
34
Cold Surface Temperature Sensor (2)
35
Economizer System (Optional) (3)
35
Figure 4-6. Economizer Operation
35
Outside Air Temperature Sensor (Economizer Option Only) (4)
36
Air Cooled Condenser (Optional) (5)
36
Figure 4-7. Outside Air Sensor
36
Figure 4-8. PAC Unit Field Wiring
36
Auxiliary Pool Water Heating System (AWH Model Only*) (6)
37
Auxiliary Air Heating System (7)
37
External Alarm System (8)
37
Figure 4-9. Installation of a Hot Water Coil 3-Way Valve
37
Building Fire Control System (9)
38
Return Air Sensor (10)
38
Purge Mode Input (11)
38
AC Proof Input (12)
38
Pool Water Temperature Sensor (13)
38
Figure 4-10. Field Wiring Schematic
39
Pool Water Piping (AWH and AWV Models Only*)
40
Salt Water Pools
41
Condensate Drains
41
Figure 4-11. Typical Pool Water Piping Diagram (AWH and AWV Model Only)
41
Water Cooled Condenser
42
Remote Air-Cooled Condenser Installation
42
Space and Location Requirements
42
Figure 4-12. AWH and HCDH Condensate Trap
42
Figure 4-13. Remote ACC Installation Around Walls or Obstructions
43
Figure 4-14. Remote ACC Installation When Installing Multiple Units
43
Figure 4-15. Remote ACC Installation When Installing Units in Pits
43
Field Installed Piping
44
Figure 4-16. Remote ACC Installation When Installing Units Near Decorative Fences
44
Figure 4-17. ACC Refrigerant Piping
45
Table 4-2. R410A Charge for Air Cooled Condensers (Lb.)
46
Table 4-3. Refrigerant (R410A) Charge for Different Line Size
47
Section V: Operation
48
CPCS-PCP Configuration
48
CPCS-PCP Remote Interface Unit
48
Status Display
48
Figure 5-1. RIU Keypad
48
Figure 5-2. Initial Startup Screen
48
Figure 5-3. Status Screen 1
48
Figure 5-4 Status Screen 4
49
Figure 5-6. Air Temperature Selection on the Set Points Menu
50
Figure 5-7. Air Temperature Set Point Change Screen
50
Purge Mode Control Menu
51
Figure 5-8. Pool Temperature Set Point Change Screen
51
Detailed Status Menu
52
Figure 5-9. Purge Mode Freeze Caution Screen
52
Figure 5-10. Detailed Status Menu
52
Figure 5-11. Detailed Status Screen 2
52
Figure 5-12. Detailed Status Screen 5
53
CPCS-PCP Network Operation
54
Network Configuration
54
Figure 5-13. Unit Present Screen
54
CPCS-PCP Service
56
Service Menu
56
I/O Configuration
57
History
61
Figure 5-14. Fault History Log Screen
61
Utilities
63
Startup
63
Pre-Start Checklist
63
Figure 5-15. Time and Date Screen
63
Start-Up
64
Troubleshooting
65
Table 5-1. Solenoid Activation
65
Data Log Retrieval
67
Figure 5-16. Data Retrieval Using USB Key
67
Network Troubleshooting Guide
68
Troubleshooting Guide
69
Maintenance
70
Overview
70
Daily Maintenance
70
Monthly Maintenance
70
Annual Maintenance
70
Table 5-2. Pool Water Chemistry
70
Section VI: Wiring
71
Auxiliary Air & Pool Water Heater Connections for Multiple Unit Installation
71
Figure 6-1. Auxiliary Air and Pool Water Heater Connections for Multiple Units
71
Auxiliary Air & Pool Water Heater Connection for a Two Pool Installation
72
Figure 6-2. Auxiliary Air and Pool Water Heater Connections for Two Pool Installations
72
Field Wiring
73
Figure 6-3. Field Wiring Diagram
73
Fire Control System Connection
74
Figure 6-4. Fire Control System Connection
74
Factory Wiring Diagrams
75
Figure 6-5. Compak AW/HCD Main Schematic - Single Phase
75
Figure 6-6. Compak AW/HCD Main Schematic - Three Phase
76
Figure 6-7. Compak AW/HCD Point to Point Schematic - Single Phase, Vertical Unit
77
Figure 6-8. Compak AW/HCD Point to Point Schematic - Three Phase, Vertical Unit
78
Figure 6-9. Compak AW/HCD Point to Point Schematic - Single Phase, Horizontal Unit
79
Figure 6-10. Compak AW/HCD Point to Point Schematic - Three Phase, Horizontal Unit
80
Figure 6-11. Roofcompak Factory Wiring Diagram
81
3491 Industrial Drive
82
Figure 6-12. Compak and Roofcompak Startup Checklist
83
3491 Industrial Drive
92
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PoolPak ComPak AW Series Specifications
General
Brand
PoolPak
Model
ComPak AW Series
Category
Dehumidifier
Language
English
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