ProMinent Plasma PSMa User Manual

Plasma PSMa
Motorised Diaphragm Metering Pump
Operating Manual
P_PL_0001_SW
Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The
product-specific operating instructions and the
"General Operating Instructions ProMinent
®
Motor-Driven Metering Pumps
and Hydraulic Accessories".
Both sets of operating instructions are only valid when read together.
Translation of Original operating instructions (2006/42/EC) Vers. 10/2009
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.

ProMinent Plasma PSMa Specifications

General

Brand	ProMinent
Model	Plasma PSMa
Category	Water Pump
Language	English

Summary

Operating Manual Essentials

Plasma PSMa Metering Pump Overview

Introduction to the Plasma PSMa motorised diaphragm metering pump.

Supplementary Information and Directives

Safety Information Pictograms

Identifies safety information using pictograms, referring to the Safety Chapter.

About the Pump

ProMinent® Plasma PSMa Features

Overview of ProMinent® Plasma PSMa pumps, highlighting features like compactness, energy-saving, and precision.

Safety Chapter Essentials

Hazard Severity Signal Words

Warning Sign Meanings

Illustrates warning signs for hazardous areas and electrical voltage.

Proper Pump Usage Guidelines

Guidelines for correct and intended use of the pump, prohibiting misuse and modifications.

Operator Safety Obligations

Detailed Safety Information

Hazardous Chemical Handling Warnings

Precautions for handling hazardous or unknown feed chemicals during pump operation and maintenance.

Chemical Spraying and Material Damage

Warnings about chemical spray, material damage from unsuitable chemicals, and using approved parts.

Pump Operation and Maintenance Risks

Highlights risks from poor accessibility, incorrect operation, and inadequate maintenance.

Illegal Operation Warning

Emphasizes observing local regulations for unit installation and operation.

Personnel Qualification and Safety

Emergency Response Procedures

Procedures for electrical accidents and chemical leaks, including pump shut-off and system depressurization.

Storage, Transport, and Unpacking

Shipping and Return Safety Precautions

Warnings about shipping radioactive media and returning pumps for repair, requiring decontamination.

Preventing Damage During Handling

Precautions for storage and transport to prevent damage, oil leakage, and chemical ingress.

Storage and Transport Ambient Conditions

Unit and Control Element Overview

Functional Description of Operation

Drive Unit Mechanism Explained

Liquid End Functional Description

Liquid End Components and Function

Assembly Precautions

Maintenance and Damage Prevention

Warning about maintenance procedures and reference to general operating instructions for damage prevention.

Storage and Transport Damage Hazards

Warning regarding improper storage or transport leading to damage or oil escape.

Ambient Condition Operation Warnings

Caution about potential damage from operating the unit outside permissible ambient conditions.

Installation Guidelines

Hydraulic System Installation

Electrical System Installation

Pump Damage Prevention during Wiring

Caution regarding potential pump damage if the motor runs in the wrong direction.

Commissioning Procedures

Pre-Commissioning Safety Checks

Stroke Length Adjustment Guidance

Caution that stroke length adjustment should only be done when the pump is running.

Optimizing Pump Performance

Resolving Priming Issues

Maintenance Schedule and Tasks

Pre-Shipping Safety Requirements

Mandatory reading of safety and unpacking information before shipping the pump.

Chemical Handling During Maintenance

Warning about chemical spray during maintenance and need for depressurization.

Repair and Valve Servicing

Repair Safety Protocols

Safety precautions before shipping and during repairs involving feed chemicals, including contact and spray warnings.

Valve Repair Damage Prevention

Caution about potential damage from incorrect valve repair and using compatible parts.

Diaphragm Replacement Procedure

Diaphragm Replacement Safety Warnings

Warning about potential chemical accumulation behind the diaphragm and the need for safety measures during replacement.

Liquid End Sealing During Replacement

Caution that the liquid end may leak if screw tightening torque is not checked.

Troubleshooting Common Issues

Troubleshooting Safety Precautions

Safety warnings regarding hazardous chemicals, electric shock, and chemical spraying during troubleshooting.

Pump Priming and Pressure Problems

Addresses issues like pump not priming or not reaching high pressure, often due to valve wear.

Motor and Electrical Troubleshooting

Discharge Line Constriction Issues

Decommissioning Process

Chemical Residue and Hazard Warnings

Warning about hazardous chemical residues in the liquid end and housing after operation and during decommissioning.

Hazardous Chemical Handling During Decomm.

Precautions for handling hazardous chemicals during decommissioning, including spray risks.

Technical Data Overview

Pump Performance Specifications

Table detailing flow rates, stroke rates, stroke lengths, and suction lifts for different pump types.

Protection Rating and Safety Requirements

Ambient Condition Parameters

Operational and Storage Temperature Limits

Climate, Gear Oil, and Noise Data

Metering Capacity Diagrams

Capacity vs. Stroke Length Graphs

Capacity vs. Back Pressure Graphs

Ordering Spare Parts

Spare Parts Sets for Liquid Ends

Spare Parts and Diaphragm Identification

Diaphragm Part Numbers

EC Declaration of Conformity Details

Relevant EU Directives and Standards

Decontamination Declaration Form