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Pullmaster M6 Series - User Manual

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120612PMC 316
READ THIS MANUAL BEFORE INSTALLING, OPERATING OR
SERVICING THIS PRODUCT. THIS MANUAL CONTAINS IMPORTANT
INFORMATION. MAKE THIS MANUAL AVAILABLE TO ALL PERSONS
RESPONSIBLE FOR THE OPERATION, INSTALLATION, SERVICING
AND MAINTENANCE OF THIS PRODUCT.
INSTRUCTION AND PARTS MANUAL
MODEL M5
Design Revision 'B'
PLANETARY HYDRAULIC WINCH
THE LOGICAL CHOICE
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Summary

PullMaster M5 Winch Description

PullMaster M5 Winch Specifications

Operating Pressure, Volume, and Torque Limits

Maximum and minimum operating pressure, volume, and torque specifications.

Line Pull and Speed Ratings

Maximum line pull and line speed ratings for bare and full drums.

PullMaster M5 Winch Performance Graphs

PullMaster M5 Typical Hydraulic Circuits

PullMaster M5 Winch Recommendations

PullMaster M5 Winch Installation Instructions

Mounting Platform Strength and Surface Check

Ensure the mounting platform is strong enough to avoid deflection when lifting a load.

Shimming Uneven Mounting Surfaces

Procedure for shimming spaces between mounting pads and the surface.

PullMaster M5 Winch Operating Instructions

Wire Rope Installation and Drum Selection

Procedure for installing wire rope and selecting the correct drum ferrule pocket.

Winch Control Valve Operation

How to operate the winch using the single control valve lever for speed control.

PullMaster M5 Winch Troubleshooting

Troubleshooting: No Line Pull at Maximum Pressure

Probable causes for failure to produce specified line pull at maximum pressure.

Troubleshooting: No Line Speed at Maximum Volume

Probable causes for failure to produce specified line speed at maximum volume.

Troubleshooting: Winch Will Not Reverse

Probable causes for the winch failing to operate in reverse.

PullMaster M5 Winch Troubleshooting Continued

Troubleshooting: Brake Will Not Hold

Probable causes for the winch brake failing to hold the load.

Troubleshooting: Brake Vibrates During Lowering

Probable causes for vibration of the brake during load lowering.

Troubleshooting: Oil Leaks

Probable causes for oil leaks occurring in the winch assembly.

PullMaster M5 Winch Service Instructions

Hydraulic Motor Assembly Removal

Procedure for removing the hydraulic motor assembly from the winch.

Brake Housing Assembly Disassembly

Steps for disassembling the brake housing assembly.

PullMaster M5 Winch Service Instructions Continued

Final Drive Assembly Disassembly

Procedure for disassembling the final drive assembly of the winch.

PullMaster M5 Recommended Maintenance

PullMaster M5 Parts Reference

PullMaster M5 Parts Reference Continued

PullMaster M5 Bolt Torque Chart

Pullmaster M6 Series Specifications

General IconGeneral
BrandPullmaster
ModelM6 Series
CategoryWinches
LanguageEnglish

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