Pullmaster M6 Series - Service Instructions 12

PAGE 26
SERVICE INSTRUCTIONS CONTINUED
354 REV.030819
8.12) Starting and finishing with a Divider Plate, alternately install 7 Divider Plates item 713, and a 6 Friction
Plates item 715.
8.13) Install liberally greased O-ring item 707, in groove Brake Housing item 700.
8.14) Verify Brake Spacer item 712, is installed on Motor Adaptor item 800, and install Motor Adaptor item
800, on Brake Housing item 700.
8.15) Orientate Motor Adaptor in the correct position and fasten with 12 Capscrews item 537, and
Lockwashers item 541. Tighten one turn at a time to evenly compress the Brake Springs.
8.16) Install well-greased O-ring item 819, in groove of Motor Adaptor item 800, and an Install Motor item
850, with 4 Capscrews item 127, and Lockwashers item 541.
8.17) Install Secondary Planetary Drive item 299, in Secondary Housing item 456, while engaging spline
end of Final Sungear item 340, or spline end of coupling item 341, if present. (Coupling item 341 is
required for -4 and other wide drums).
8.18) Verify Sungear Stopper item 122, is in place and install Secondary Sungear item 490, through center
of Planet Gears item 320, complete with Planet Hub Stopper item 451, and Circlip item 491.
8.19) Install well-greased O-ring item 539, in Secondary Housing item 456.
8.20) Lower Primary Housing item 701, and Brake Group (Brake, Primary Drive along with motor) onto
Secondary Housing item 456, while engaging spline end of Secondary Sungear item 490.
8.21) Orientate Housing in the correct position and fasten with 12 Capscrews item 537, and Lockwasher item
541.
8.22) Return winch to horizontal position and reinstall Brake Hose item 852, and Breather Relief item 130,
in End Cover item 120.
IMPORTANT: Before operating the winch, add lubrication oil up to the level of the end cover oil fill port. (Refer
to INSTALLATION DRAWING for location of fill port. Refer to SPECIFICATIONS for oil volume
required).
To ensure proper reassembly, run the winch in both directions without load.
LIFTING A LOAD WITH A NEWLY SERVICED WINCH WILL ENABLE AN
INSTALLATION OR SERVICE PROBLEM TO GO UNDETECTED AND
ALLOW THE LOAD TO DROP CAUSING PROPERTY DAMAGE, SEVERE
INJURY OR DEATH. TO ENSURE PROPER REINSTALLATION, REFER
TO PROCEDURES AND TESTS DESCRIBED IN "INSTALLATION" AND
OPERATING INSTRUCTIONS.
DANGER