2. Check valves worn or dirty.
Clean, replace if damaged.
3. Hydraulic bypass valve
operating each stroke.
Refer to Hydraulic Bypass Valve.
4. Calibration system error.
5. Product viscosity too high.
Lower viscosity by increasing product
temperature. Increase pump and/or piping
size.
Increase suction pressure. Cool product as
necessary.
7. Piston seal worn or damaged
by contamination.
Inspect and replace if necessary, refer to
Piston Seal.
8. Process pressure relief valve
leaking or relieving
Repair, adjust or replace
Delivery gradually drops.
Clean, replace if damaged.
Correct for bypass valve leakage.
6. Piston seal worn or damaged
by contamination.
Inspect and replace if necessary, refer to
Piston Seal.
7. Supply tank vent plugged.
Increase suction pressure.
3. Entrapped air or gas in
product.
Consult factory for suggested venting.
Check voltage and frequency.
Clean, replace if necessary.
Delivery higher than
rated.
1. Suction pressure higher than
discharge pressure.
Install backpressure valve or consult factory
for piping recommendations.
2. Back pressure valve set too
low.
3. Back pressure valve leaks.
Repair, clean, or replace.
Pump loses hydraulic
oil.
4. Pump head gasket leaks.
Replace - tighten pump head bolts.
Apply sealing compound.
Air bleeds continuously
from PTP (automatic
bleed valve)
1. Hydraulic oil level low.
2. Hydraulic bypass valve
operating each stroke.
Refer to Hydraulic Bypass Valve.
3. Suction pressure too low.
4. Breakdown of oil –
temperature high.
Change oil type, consult factory.
1. Discharge pressure too high.
3. Hydraulic bypass valve set too
high.
Readjust (refer to Hydraulic Bypass Valve).
4. Stroke length at partial setting.
Nondestructive knocking is characteristic of
lost motion pumps.