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Pulsafeeder PULSAR 55HL - User Manual

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PULSAR
®
HYDRAULIC DIAPHRAGM
METERING PUMPS
Bulletin: IOM-PSR-1500-Rev.G
Installation, Operation &
Maintenance Manual

Table of Contents

Questions and Answers

Pulsafeeder PULSAR 55HL Specifications

General IconGeneral
BrandPulsafeeder
ModelPULSAR 55HL
CategoryWater Pump
LanguageEnglish

Summary

Installation Guidelines for Pulsar Pumps

Suction Pressure Requirements

Specifies minimum NPSH and inlet pressure requirements for optimal pump performance and to prevent cavitation.

Startup Procedures for Pulsar Pumps

Output Adjustment

Instructions on how to manually adjust the pump's stroke length for desired output control.

Hydraulic System Priming

Procedures to purge air from the hydraulic system after shipping or maintenance.

Product System Priming

Steps to prime the reagent head and suction line with process fluid for initial operation.

Pump Calibration

Methods for calibrating the pump to ensure accurate flow rate settings under various conditions.

Maintenance Procedures for Pulsar Pumps

Oil Changes

Recommended intervals and procedures for changing gear and hydraulic oils based on service conditions.

Standard Diaphragm Replacement

Step-by-step procedure for removing and installing a new pump diaphragm.

Re-Priming the Pump Head

Procedure to re-prime the hydraulic system after diaphragm replacement or maintenance.

Replacement Parts and KOPkits

Pulsar Kopkit Program Overview

Information on KOPkits for preventative maintenance and part ordering.

Troubleshooting Chart

Diagnosis of Diaphragm Failure

Guide to potential causes of diaphragm failure based on observed failure modes.

Appendix I: Pulsalarm Leak Detection System

Pressure System Set-Up and Priming

Procedure to re-prime the leak detection system after maintenance or opening to atmosphere.

Pulsalarm Leak Detection Diaphragm Maintenance

Procedures for leak detection diaphragm removal, inspection, and reinstallation.

Appendix II: Piping Calculations

Suction Head Requirements (NPSH)

Calculations and requirements for Net Positive Suction Head (NPSH) to prevent cavitation.

Appendix IV: Bolt Torque Requirements

Bolt Torque Specifications

Torque values for head bolts and tie bar bolts for metal and plastic construction.

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