Pulsafeeder PULSAR 55HL - Default Chapter; Table of Contents

iii
Table of Contents
1. INTRODUCTION ................................................................................................................................ 1
1.1 GENERAL DESCRIPTION ....................................................................................................... 1
2. PRINCIPLES OF OPERATION.......................................................................................................... 1
2.1 OVERALL OPERATION .......................................................................................................... 1
2.2 COMPONENT LOCATION AND OPERATION ....................................................................... 2
2.2.1 Reagent Head Assembly ................................................................................................ 2
PULSAlarm LEAK DETECTION ..................................................................................................... 3
2.2.2 Pump Head/Piston assembly ......................................................................................... 3
2.2.3 Control Assembly ........................................................................................................... 4
3. EQUIPMENT INSPECTION ............................................................................................................... 6
3.1 STORAGE INSTRUCTIONS .................................................................................................... 6
3.1.1 Short Term ....................................................................................................................... 6
3.1.2 Long Term ........................................................................................................................ 6
4. INSTALLATION ................................................................................................................................. 7
4.1 LOCATION ............................................................................................................................... 7
4.2 PIPING SYSTEM ...................................................................................................................... 7
4.3 SUCTION PRESSURE REQUIREMENTS ............................................................................... 8
4.4 DISCHARGE PRESSURE REQUIREMENTS ......................................................................... 9
4.5 AUTOMATIC CONTROL (DLC, DLCM OR MPC) ................................................................... 9
4.6 PULSALARM LEAK DETECTION ELECTRICAL CONNECTIONS ....................................... 9
5. EQUIPMENT SETUP ......................................................................................................................... 10
5.1 LUBRICATION ......................................................................................................................... 10
5.1.1 Oil Capacities................................................................................................................... 10
5.1.2 Gear Oil Fill ...................................................................................................................... 10
5.1.3 Hydraulic Oil Fill .............................................................................................................. 11
5.2 PULSAlarm LEAK DETECTION .............................................................................................. 12
DRIVE MOTOR INSTALLATION ......................................................................................................... 12
5.2.1 Motor Rotation ................................................................................................................. 12
5.2.2 Motor Installation ............................................................................................................ 12
5.2.3 Electrical .......................................................................................................................... 13
6. STARTUP PROCEDURE .................................................................................................................. 13
6.1 OUTPUT ADJUSTMENT .......................................................................................................... 13
6.2 Suction System ....................................................................................................................... 14
6.3 Priming the Pump head (Hydraulic System) ........................................................................ 14
6.4 Priming the Reagent Head (Product System) ...................................................................... 14
6.5 Calibration ............................................................................................................................... 15
6.6 CHECKING THE DIAGNOSTIC WINDOW .............................................................................. 16
7. MAINTENANCE ................................................................................................................................. 17
7.1 Oil Changes ............................................................................................................................. 17
7.1.1 Gear Oil Change: ............................................................................................................. 17
7.1.2 Hydraulic Oil Change: ..................................................................................................... 18
7.2 WET END REMOVAL, INSPECTION, AND REINSTALLATION ............................................ 18
PULSALARM LEAK DETECTION SYSTEM ................................................................................... 18
7.2.1 Standard Diaphragm Replacement ............................................................................... 19
7.2.2 Re-Priming the Pump head ............................................................................................ 20
7.3 CHECK VALVES ...................................................................................................................... 20
7.3.1 General Description ........................................................................................................ 20
7.3.2 Removal, Inspection, and Reinstallation ...................................................................... 20
7.4 HYDRAULIC PERFORMANCE VALVE (HPV) ........................................................................ 21
7.4.1 General Description ........................................................................................................ 21
7.4.2 Check Valve Screen - Removal and Cleaning .............................................................. 21
7.4.3 HPV Removal and Replacement - A & B Pump head Style ......................................... 22
7.4.4 HPV Removal and Replacement - C & D Pump head Style ......................................... 23
7.5 HYDRAULIC BYPASS VALVE (HBV) ..................................................................................... 24
7.6 PTP (PUSH TO PURGE / AUTOMATIC BLEED VALVE) ....................................................... 25
7.6.1 General Description ........................................................................................................ 25