Pulsar HD6580B User Manual

Generator
support@pulsar-products.com
OPERATOR’S MANUAL
Warning: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
Model: HD6580B

Pulsar HD6580B Specifications

General

Fuel Type	Gasoline
Displacement	420cc
Fuel Tank Capacity	6.6 Gallons
Rated Watts	6500W
Starting System	Electric/Recoil
Dimensions (L x W x H)	26.4 in
Engine Type	4-stroke, OHV
Outlet Types	Four 120V 20A Outlets, One 120/240V Twist-Lock Outlet

Summary

Introduction to the Generator

Generator Product Specifications

Details the generator's AC output, engine type, oil, and fuel tank capacity.

Contact and Support Information

Provides contact details for Pulsar Products Inc. for support and service inquiries.

Generator Safety Rules and Warnings

Understanding Safety Symbols

Explains the meaning of various hazard symbols used throughout the manual.

Essential Safety Operating Instructions

Provides essential safety guidelines for operating the generator, including CO warnings.

Generator Features and Components

Component Identification Diagram

Identifies key parts of the generator through a labeled diagram and list.

Generator Assembly and Unpacking

Unpacking and Initial Setup

Instructions for safely removing the generator and its accessories from the packaging.

Verifying the Packing List

Lists all included parts to ensure completeness after unpacking.

Wheel Installation Procedure

Step-by-step guide on how to securely attach the wheels to the generator frame.

Support Leg Installation

Instructions for attaching the front support leg for stability.

Handle Installation Guide

Guide on how to attach the generator handles for easier maneuvering.

Engine Oil: Adding and Checking

Procedure for correctly filling and checking the engine oil level before operation.

Fueling the Generator Safely

Instructions for safely adding gasoline to the generator's fuel tank.

Connecting to Electrical Systems

Guidance on safely connecting the generator to a building's electrical system.

Generator Operation Procedures

Proper Generator Grounding

Explains how to properly ground the generator for electrical safety.

Starting the Generator Engine

Detailed steps for starting the generator using gasoline or propane.

Stopping the Generator Engine

Step-by-step instructions for safely shutting down the generator.

Receptacles and Extension Cord Usage

Information on the generator's receptacles and guidelines for using extension cords.

Operation and Load Management

Moving the Generator Safely

Instructions on how to safely move the generator, including lifting precautions.

Preventing Generator Overload

Guidance on matching loads to the generator's capacity to prevent damage.

Appliance Wattage Reference Guide

Provides approximate wattage and surge requirements for common electrical devices.

Additional Operation Details

Hour Meter Functionality

Explains the function of the hour meter for tracking service intervals.

Effective Power Management

Tips for efficiently managing power output and connecting loads.

Cold Weather Operating Tips

Specific steps to take for operating the generator in cold temperatures.

Maintenance Overview

Pre-Operation Maintenance Checks

Essential checks to perform before starting the generator for safe operation.

Post-Use Maintenance Procedures

Steps to follow after each generator use for proper care.

Scheduled Maintenance Intervals

Overview of recommended maintenance tasks at different intervals.

Specific Maintenance Tasks

Engine Oil Change Procedure

Detailed steps for draining and refilling the engine oil.

Engine Oil Viscosity Recommendations

Guidance on selecting the correct oil viscosity based on temperature.

Air Filter Cleaning and Replacement

Instructions for cleaning or replacing the air filter for optimal engine performance.

Spark Plug Inspection and Service

Procedure for inspecting, cleaning, gapping, and replacing the spark plug.

Storage and Advanced Maintenance

High Altitude Operation Notes

How altitude affects generator performance and potential modifications.

Draining Fuel for Storage

Steps to drain fuel from the tank and carburetor to prevent gumming during storage.

Generator Storage and Transportation Guidelines

Guidelines for safely storing and transporting the generator.

Engine Preparation for Long-Term Storage

Specific steps to prepare the engine for extended storage periods.

Troubleshooting Generator Problems

Troubleshooting No AC Output

Diagnosing and resolving issues where the engine runs but produces no power.

Troubleshooting Engine Bogging Under Load

Identifying causes and solutions for the generator losing power when loads are applied.

Troubleshooting Starting and Running Issues

Resolving problems related to the engine failing to start or running erratically.

Troubleshooting Low Engine Power

Addressing situations where the generator's power output is insufficient.

Troubleshooting Engine Hunting/Faltering

Solutions for an engine that runs unevenly or inconsistently.

Generator Wiring Diagram

Electrical Wiring Diagram

Visual representation of the generator's electrical connections and components.

Generator Warranty Information

3-Year Limited Warranty Terms

Outlines the terms and conditions of the manufacturer's limited warranty.

Warranty Duration and Coverage Details

Specifies the duration and types of coverage for personal and commercial use.

Consumer Responsibilities for Warranty

Lists the user's duties for maintaining the warranty and product care.

What the Warranty Does Not Cover

Details items and conditions not covered by the generator's warranty.

Warranty Coverage Area and Conditions

Specifies the geographic regions and purchase conditions where the warranty applies.

How to Obtain Warranty Service

Provides instructions on initiating a warranty claim or seeking service.