Pulsar PG3500MR - User Manual

Generator
www.pulsar-products.com
OPERATOR’S MANUAL
Model: PG3500MR

Pulsar PG3500MR Specifications

General

Model	PG3500MR
Type	Portable Generator
Starting Wattage	3500 watts
Running Wattage	3000 watts
Max AC Output	3500 watts
Engine Type	4-Stroke OHV
Engine Displacement	212 cc
Fuel Type	Gasoline
Run Time at 50% Load	12 hours
Starting System	Recoil
Voltage	120V
Frequency	60 Hz

Summary

Introduction

Product Specifications

Details generator's technical capabilities, including rated wattage, voltage, frequency, and engine specifications.

How to Contact Us

Provides contact methods for ordering parts, warranty assistance, and other service inquiries via internet or phone.

Safety Rules

Safety Symbols

Explains the meaning of various warning and caution symbols used in the manual to indicate potential hazards.

Safety Instructions

Provides critical safety guidelines for operating the generator, including warnings about carbon monoxide and exhaust.

Features

Control Panel Components

Describes switches, circuit breakers, and indicators located on the generator's control panel.

Output and Grounding Connections

Details the generator's AC receptacles, DC output port, and grounding connection point.

Features

Fuel System Components

Identifies parts related to the fuel tank, including the vent, valve, and the tank itself.

Engine Controls and Filters

Describes the choke lever, recoil starter grip, and air filter for engine operation.

Chassis and Support Components

Identifies the generator's handle, support foot, and tires.

Assembly

Unpacking Instructions

Steps for safely removing the generator from its packaging and checking for damage.

Packing List Verification

Guide to checking all included parts against the provided packing list.

Assembly

Attaching the Handle

Step-by-step guide to assemble the generator's handle to the frame.

Attaching the Wheels

Instructions for installing the generator's wheels using axles and hair pins.

Installing the Support Leg

Guide to attach the front support leg to the generator frame.

Assembly

Adding and Checking Engine Oil

Procedures for filling and verifying the engine oil level before operation.

Assembly

Adding Fuel to the Generator

Instructions for safely filling the fuel tank, advising against overfilling.

Connecting to an Electrical System

Guidance on safely linking the generator to a building's electrical system via a transfer switch.

Operation

Grounding the Generator

Essential steps for safely grounding the unit to prevent electric shock.

How to Start the Engine

Detailed procedure for starting the generator's engine, including choke and recoil start.

Operation

How to Stop the Engine

Procedure for safely shutting down the generator by turning off the fuel valve and engine switch.

Operation

Receptacles and Extension Cords

Guidelines for using high-quality, grounded extension cords with generator receptacles.

Operation

Extension Cord Selection Guide

Information on choosing appropriate extension cords based on current and load capacity.

Ground Fault Circuit Interrupter (GFCI)

Explanation of GFCI function for safety and how to test and reset it.

Moving the Generator Safely

Instructions for safely moving the generator, including tilting and lifting precautions.

Avoiding Generator Overload

Steps to calculate total wattage and surge watts to prevent overloading the generator.

Operation

Wattage Reference Guide

Approximate wattage requirements for common household appliances and tools.

Operation

Power Management Strategies

Tips for managing electrical loads and stabilizing generator output when connecting devices.

Cold Weather Operation Tips

Guidance for operating the generator in humid conditions below 40°F to prevent icing.

Maintenance

Pre-Operation Maintenance Checks

Essential checks like oil level, fuel level, and air filter condition before starting.

Post-Use Procedures

Tasks to perform after each use, including shutting off the engine and storing the unit.

Regular Maintenance Schedule

Overview of periodic maintenance tasks required at different hour intervals or annually.

Maintenance

Changing Engine Oil

Detailed steps for draining and refilling the engine oil, including oil plug location.

Engine Oil Recommendations

Guidance on selecting the correct engine oil viscosity based on outdoor temperature.

Air Filter Maintenance

Instructions for cleaning and replacing the air filter to ensure optimal engine performance.

Checking and Replacing Spark Plug

Procedure for inspecting, cleaning, gapping, and replacing the spark plug.

Maintenance

Spark Arrestor Service

How to inspect, clean, and replace the spark arrestor for emissions control.

Cooling System Servicing

Information on cooling system maintenance, advising professional service.

Carburetor Adjustment Information

Notes on the generator's low-emission carburetor and adjustment limitations.

Replacing the Fuel Filter

Steps for locating, removing, and replacing the fuel filter.

Maintenance

Draining the Fuel Tank

Procedure for emptying the fuel tank and carburetor for long-term storage.

Draining the Carburetor

Steps to drain residual fuel from the carburetor bowl.

Generator Storage Guidelines

Recommendations for storing the generator indoors, including fuel stabilizer use.

Troubleshooting

No AC Output While Running

Diagnosing and fixing issues where the generator runs but produces no AC power.

Engine Bogs Down Under Load

Troubleshooting engine performance issues when electrical loads are connected.

Engine Start;Run Problems

Addressing common issues like failure to start, shutting down, or rough running.

Engine Lacks Power

Solutions for reduced engine power output, often related to filters or fuel.

Engine Hunting or Faltering

Fixing unstable engine operation, often caused by choke or fuel mixture issues.

Diagrams

Wiring Diagram of 120 V Generator Set

Electrical schematic illustrating the generator's wiring connections for AC and DC outputs.

Warranty

Pulsar Products Inc. Limited 2 Year Warranty

Overview of the manufacturer's warranty terms, coverage, and limitations for portable generators.

Warranty Length and Coverage

Details on the duration of warranty coverage for personal vs. commercial use and component parts.

Consumer Responsibilities for Warranty

Outlines user duties like reading the manual, maintaining the unit, and covering shipping costs.

Warranty

Warranty Exclusions (What is Not Covered)

Lists items and conditions, such as normal wear and misuse, that are not covered by the warranty.

Warranty Validity Requirements

Specifies conditions for warranty coverage, including authorized purchase locations and exclusions.

How to Obtain Warranty Service

Details the process for requesting warranty repairs or replacement, including contact information.