19
GB
GP2 SERIES GENIUS 1500/2000 - REV000A
WARNING:
make sure the electrical power to the motor
is switched off when working manually on the windlass.
Carefully remove the chain from the gypsy.
Quick
®
windlasses are manufactured with materials resistant
to marine environments. In any case, any salt deposits on the
outside must be removed periodically to avoid corrosion and
damage to the equipment. The parts where salt may have built
up should be washed thoroughly with fresh water.
Once a year, the drum and the gypsy are to be taken apart as
follows:
VERSION WITH FREEFALL SYSTEM
Use the handle (37) to unscrew the gypsy cover (
F
); loosen
screw (
H
) and take off the gypsy cover. Loosen the screws (33)
of the chain stripper (32) and remove it; remove the gypsy (35).
NO-DRUM VERSION
Use the handle (37) to remove the gypsy cover (36); remove the
top clutch cone (34); loosen the fixing screws (33) of the chain
stripper (32) and remove it and pull off the gypsy (35).
DRUM VERSION
Use the handle (37) to loosen the bush (49); pull off the drum
(48) and the top clutch cone (34); loosen the fixing screws (33)
of the rope/chain stripper (32) and remove it. Pull off the gypsy
(35).
Clean all the parts removed to avoid corrosion, and grease the
shaft thread (28, 46 or
A
) and the gypsy (35) where the clutch
cones rest (use grease suitable for marine environment) (34).
Remove any oxide deposits from the terminals of the electric
motor and the reversing contactor unit; grease them.
MAINTENANCE
POS.
DESCRIPTION
13 Screw
14 Pressure lever
15 Spring for pressure lever
16 Screw for pressure lever
17 Plug
18 Washer
19 Idler gear
20 Bearing
21 Plug
22 Screw
23 Windlass base
24 Bearing
25 Circlip
26 Output gear
27 Plug
28 Short shaft
29 Oil seal
30 Windlass cover
31 Assembled sensor
32 Rope/chain stripper
33 Screw
34 Windlass clutch
35A Gypsy “GP2”
35B Gypsy “GP2” 7 mm - 1/4”
35C Gypsy “GP2” 8 mm
35D Gypsy “GP2” 5/16”
36 Gypsy cover
37 Windlass lever - Nylon
38 Gasket/jig
39 Stud
40 Washer
41 Spring washer
42 Nut
43 Cable
44 Screw
45 Gasket watertight
46 Gasket watertight
47 Key
48 Drum
49 Bush
50 Plug
51 Grower
52 Plug
53 Cable outlet
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