The motor running idle on the bench will
draw 55 amperes and must run free and
easy. If the ampere draw is more than 60
amps and the motor runs rough or has a
strange sound, it should be replaced.
With the motor attached in place on a
winch (less cable on drum) the ampere
should be approx. 65 to 70 amps.
If after following the procedure outlined
the test on the winch significantly exceeds
70 amperes refer to your Owners Manual
for troubleshooting suggestions on the
mechanical portion of the winch.
See fig. 3 for the solenoids connection to
INSTRUCTIONS FOR OVERHAUL OF RAMSEY
MODEL DC-200 SERIES RAM-LOK
DIS-ASSEMBLY
1. Drain oil from worm gear housing by
removing (item. 54) plug from bottom
of gear housing. Remove relief fitting
and reducer (items 50 & 53) from top
of gear housing. Remove mounting
angles (items 4 & 5) from winch by
removing hardware shown.
2. Drain oil from spur gear housing by
removing (item 54) plug. Remove
cover and gasket (items 9 & 44) from
spur gear housing by unscrewing
twelve capscrews (item 28). Slide gear
(item 12) from end of worm shaft (item
23). Remove spur gear shaft (item 21),
with gears attached. Check bearings
(item 24) and thrust washers (item 68)
for signs of wear, replace if necessary.
Remove old bearings and press new
bearings into place.
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