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INSTRUCTION, USE AND
MAINTENANCE MANUAL
GB
SUMMARY
1.0 GENERAL INTRODUCTION __________ 7
1.1 Introduction ____________________________ 7
2.0 INTENDED USE _____________________ 7
2.1 Staff training __________________________ 7
3.0 SAFETY DEVICES ___________________ 8
3.1 Residual risks __________________________ 8
4.0 GENERAL SAFETY RULES __________ 8
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT ________________________ 9
6.0 UNPACKING ________________________ 10
7.0 MOBILIZATION _____________________ 10
8.0 WORKING ENVIRONMENT CONDI-
TIONS ______________________________ 11
8.1 Working position ______________________11
8.2 Working area __________________________11
8.3 Lighting _______________________________11
9.0 MACHINE ASSEMBLY ______________ 11
9.1 Anchoring system _____________________11
9.2 Fixtures contained in the packing _____12
9.3 Assembly procedures _________________12
10.0 ELECTRICAL CONNECTION ________ 13
10.1 Working area modification ____________14
10.2 Electrical checks ______________________15
11.0 CONTROLS _________________________ 15
11.1 Control device _________________________15
11.2 Pedalboard ____________________________16
12.0 USING THE MACHINE ______________ 17
12.1 Precaution measures during tyre re-
moval and fitting ______________________17
12.2 Preliminary operations - Preparing
the wheel ______________________________17
12.3 Wheel clamping _______________________17
12.3.1 Reverse wheel pan protection ______19
12.4 Bead breaking through vertical
rollers _________________________________19
12.4.1 Bead breaking operations__________20
12.5 Demounting the tyre __________________21
12.6 Mounting the tyre _____________________23
12.7 Tyre inflation with machine without
tubeless inflation ______________________24
12.8 Tyre inflation with machine with tube-
less inflation __________________________24
12.9 Special use of the bead-breaker _______24
13.0 ROUTINE MAINTENANCE __________ 24
14.0 TROUBLESHOOTING TABLE _______ 26
15.0 TECHNICAL DATA __________________ 27
15.1 Weight _________________________________27
15.2 Dimensions ____________________________28
16.0 STORING ___________________________ 29
17.0 SCRAPPING ________________________ 29
18.0 REGISTRATION PLATE DATA ______ 29
19.0 FUNCTIONAL DIAGRAMS __________ 29
Table A - Electric diagram __________________30
Table B - Pneumatic diagram
(G1180.30SLIM) ___________________32
Table C - Pneumatic diagram
(G1180.30SLIMIT) _________________35
G1180.30SLIM - G1180.30SLIMIT
7105-M002-10_R
RAVAGLIOLI S.p.A.
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