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Ravaglioli G8945D.26 - User Manual

Ravaglioli G8945D.26
107 pages
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• For any further information please contact your local dealer or call:
GB
For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual.
INSTRUCTION MANUAL
TRANSLATION FROM THE
ORIGINAL INSTRUCTIONS
- Rev. n. 2 (05/2017)
Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy
Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com
7300-M018-2_R
7300-M018-2_R
G8945.26 - G8945IT.26
G8945V.26 - G8945ITV.26
G8945V.26S - G8945ITV.26S
G8945D.26 - G8945ITD.26
G8945D.26S - G8945ITD.26S

Table of Contents

Questions and Answers

  • J
    jonathan58Aug 18, 2025
    What to do if no movements occur when pedals are pressed on my Ravaglioli Tyre Changer?
    • R
      Richard HallAug 18, 2025
      If no movements occur when the pedals are pressed, first check the power supply to ensure it is connected. If the power supply is OK, call for technical assistance.
  • B
    Billy FloresAug 21, 2025
    Why doesn't the mandrel rotate on my Ravaglioli Tyre Changer?
    • M
      mcdanielsusanAug 21, 2025
      The mandrel might not rotate due to an inverter overload, undervoltage, or overvoltage alarm. To resolve this, try shortening any extension cable or increasing the conductor section, then disconnect and reconnect the machine. Lift the motor pedal and wait for the automatic reset. Alternatively, an overtemperature alarm could be the cause. In this case, wait for the motor system to cool down before restarting the machine.
  • T
    Tracy WilliamsAug 23, 2025
    Why doesn't the mandrel reach maximum rotation speed on my Ravaglioli Tyre Changer?
    • R
      rachelmillerAug 23, 2025
      If the mandrel on your Ravaglioli Tyre Changer isn't reaching maximum speed, it could be due to increased mechanical resistance in the gearmotor system. Try turning the mandrel without a wheel for a few minutes to heat the system and reduce friction. If it still doesn't accelerate, call for technical assistance.
  • G
    guerrerovalerieAug 26, 2025
    How to troubleshoot if the bead breaker roll is not immediately activated on my Ravaglioli Tyre Changers?
    • M
      Michael AvilaAug 26, 2025
      If the bead breaker roll isn't immediately activated, ensure the power supply is connected. If it is, the control push button may be broken, in this case call for technical assistance.
  • L
    Leslie SalasAug 28, 2025
    What to do if the tool arm’s vertical translation control does not work on Ravaglioli Tyre Changer?
    • M
      Morgan WebbAug 28, 2025
      If the tool arm’s vertical translation control isn't working, it might be due to the wrong position of the upper mechanical stop of the tool’s stem. Try operating the lever of the tool control, moving it upwards until it contacts the upper limit switch. If the problem persists, call for technical assistance.
  • C
    Courtney HigginsAug 30, 2025
    What to do if the bead-breaker tool does not engage during bead-breaking on Ravaglioli Tyre Changers?
    • C
      Chad RodriguezAug 30, 2025
      If the bead-breaker tool does not engage during bead-breaking, first move the bead-breaker tool out, the arm valve may not be activated. If the issue persists, the arm valve may be badly adjusted or the connection cylinder may be broken, in these cases call for technical assistance.
  • C
    Christina StephensSep 1, 2025
    What does it mean if the mandrel doesn’t rotate but attempts rotation when the Ravaglioli Tyre Changer is switched on again?
    • R
      Ryan MckenzieSep 1, 2025
      The pedalboard may be irreversibly de-calibrated, call for technical as­sistance.
  • S
    Shelly MooreSep 3, 2025
    What to do if the mandrel rotates slowly but it does not operate on the motor pedal of Ravaglioli Tyre Changer?
    • J
      Joseph LucasSep 4, 2025
      If the mandrel rotates slowly but doesn't respond to the motor pedal, the pedalboard may be reversibly de-calibrated. Keep the pedal in the rest position, keep the machine connected to the net, and wait 30 seconds for the pedalboard recalibration automatic attempt to complete.
  • J
    Jonathan HoffmanSep 5, 2025
    What causes the mandrel to not turn in either direction on my Ravaglioli Tyre Changer?
    • N
      nicholasadamsSep 6, 2025
      If the mandrel isn't turning in either direction, it could be due to a broken pedalboard microswitch. Check the cables or replace the microswitch, or call for technical assistance.
  • S
    Sally PriceSep 8, 2025
    What causes the mandrel to not rotate in counter-clockwise direction on my Ravaglioli Tyre Changer?
    • R
      Robert CobbSep 8, 2025
      If the mandrel does not rotate in counter-clockwise direction, contact assistance.

Summary

2.0 INTENDED USE

2.1 Staff training

Machine operation by trained, authorized personnel only. Training ensures safe and efficient use.

3.0 SAFETY DEVICES

3.1 Residual risks

Analysis of residual risks per EN ISO 12100, noted via pictograms and warnings.

4.0 GENERAL SAFETY RULES

General safety rules: no tampering, use original parts, maintain clean area, proper earthing.

5.0 PACKING AND MOBILIZATION FOR TRANSPORT

7.0 MOBILIZATION

9.0 MACHINE ASSEMBLY

9.1 Anchoring system

Instructions for securing the machine to the ground using anchor blocks and screws.

10.0 ELECTRICAL CONNECTION

11.0 CONTROLS

12.0 USING THE MACHINE

12.1 Precaution measures during tyre removal and fitting

Safety rules for tyre fitting: use clean rims/tyres, lubricate, check tyre size, avoid air/water jets.

12.3 Bead breaking with side vane

Procedure for breaking tyre beads using the side vane tool, including lubrication and tool positioning.

12.5 Wheel clamping

Instructions on how to lock rims onto the rubber plate using the central hole and locking device.

12.6 Bead breaking through vertical roll

Detailed steps for breaking tyre beads using the vertical roll, including tool positioning and lever operation.

12.7 Demounting the tyre

Procedure for demounting the tyre after beads are broken, involving tool positioning and mandrel rotation.

12.8 Mounting the tyre

Steps for mounting the tyre, including lubrication, tool positioning, and rotating the wheel for assembly.

13.0 ROUTINE MAINTENANCE

14.0 TROUBLESHOOTING TABLE

15.0 TECHNICAL DATA

Ravaglioli G8945D.26 Specifications

General IconGeneral
CategoryTyre Changers
ManufacturerRavaglioli
ModelG8945D.26
Rim Diameter Range10" - 26"
Tyre Width Range3" - 15"
Air Pressure8 - 10 bar

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