INSTRUCTION, USE AND
MAINTENANCE MANUAL
GB
Page 2 of 60
RAVAGLIOLI S.p.A.
7300-M018-2_R
G8945.26 - G8945IT.26 - G8945V.26 - G8945ITV.26 - G8945V.26S - G8945ITV.26S - G8945D.26 - G8945ITD.26 - G8945D.26S - G8945ITD.26S
SUMMARY
SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE _______________________ 5
1.0 GENERAL INTRODUCTION _________ 8
1.1 Introduction ___________________________8
2.0 INTENDED USE ____________________ 8
2.1 Training of personnel__________________8
3.0 SAFETY DEVICES __________________ 9
3.1 Residual risks _________________________9
4.0 GENERAL SAFETY RULES _________ 9
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT ______________________ 10
6.0 UNPACKING _______________________ 11
7.0 MOBILIZATION ____________________ 11
8.0 WORKING ENVIRONMENT
CONDITIONS ______________________ 12
8.1 Working position ____________________ 12
8.2 Installation space ___________________ 12
8.3 Lighting _____________________________ 12
9.0 MACHINE ASSEMBLY _____________ 12
9.1 Anchoring system ___________________ 12
9.2 Accessories contained in the packing __ 13
9.3 Assembly procedure _________________ 13
10.0 ELECTRICAL CONNECTION _______ 16
10.1 Direction of rotation of motor
(versions with three phase motor) ___ 17
11.0 CONTROLS ________________________ 17
11.1 Plus device control unit (only for
G8945V.26S - G8945ITV.26S -
G8945D.26S - G8945ITD.26S
models) ______________________________ 17
11.2 Tool control unit _____________________ 18
11.3 Bead-breaking arm control unit _____ 18
11.4 Pedalboard __________________________ 19
12.0 USING THE MACHINE _____________ 20
12.1 Precaution measures during tyre
removal and fitting __________________ 20
12.2 Preliminary operations - Preparing
the wheel ____________________________ 20
12.3 Bead breaking with side vane _______ 20
12.4 Use of the lifting device (only for
G8945V.26S -G8945ITV.26S -
G8945D.26S - G8945ITD.26S models) _ 21
12.5 Wheel clamping ______________________ 22
12.5.1 Mandrel height adjustment ______ 24
12.5.2 Reverse wheel pan protection
(only for G8945.26 - G8945IT.26
- G8945V.26 - G8945ITV.26 -
G8945V.26S - G8945ITV.26S -
G8945D.26S - G8945ITD.26S
models) __________________________ 24
12.6 Bead breaking through vertical roll _ 24
12.7 Demounting the tyre _________________ 26
12.8 Mounting the tyre ____________________ 29
12.8.1 Fitting the tyre upper bead with
entrainer (only for G8945.26 -
G8945IT.26 - G8945V.26 -
G8945ITV.26 - G8945V.26S
- G8945ITV.26S - G8945D.26S -
G8945ITD.26S models) __________ 30
12.9 Tyre inflation with machine without
tubeless inflation ____________________ 31
12.10 Tyre inflation with machine with
tubeless inflation ____________________ 31
13.0 ROUTINE MAINTENANCE _________ 31
13.1 Lubricants ___________________________ 32
14.0 TROUBLESHOOTING TABLE ______ 33
15.0 TECHNICAL DATA _________________ 36
15.1 Technical data _______________________ 36
15.2 Dimensions __________________________ 37
16.0 STORING __________________________ 39
17.0 SCRAPPING _______________________ 39
18.0 REGISTRATION PLATE DATA _____ 39
19.0 FUNCTIONAL DIAGRAMS _________ 39
Table A - Electric diagram
(G8945.26 - G8945IT.26) ________ 40
Table B - Electric diagram
(G8945V.26 - G8945ITV.26
G8945V.26S - G8945ITV.26S) ___ 42
Table C - Electric diagram
(G8945D.26 - G8945ITD.26
G8945D.26S - G8945ITD.26S) __ 43
Table D - Electric diagram (Monophasic
version 110V - 60Hz) ____________ 46
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