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Respironics Millennium Enhanced M600 User Manual

Respironics Millennium Enhanced M600
335 pages
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Millennium
TM
Oxygen Concentrators
Service & Technical Information

Table of Contents

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Respironics Millennium Enhanced M600 Specifications

General IconGeneral
ManufacturerRespironics
ModelMillennium M600
Oxygen Concentration92% ±3% (0.5-6 LPM)
Power SupplyAC
Operating Frequency60 Hz
ModesContinuous Flow

Summary

Limited Warranty

Warranty Information

Details the terms and conditions of the product warranty.

Revision History

Document Revision Log

Records changes and revisions made to the service manual.

Introduction

Millennium Oxygen Concentrator Overview

Provides a general overview of the Millennium Oxygen Concentrator's purpose and function.

Types of Concentrators

Details the different Millennium concentrator models and their distinguishing features.

Service Information

Covers service notices, training, and technical support contact details.

Warnings & Cautions

Safety Guidelines and Precautions

Highlights critical safety warnings and operational cautions for users and technicians.

Warnings

Details potential hazards and injuries to patients, operators, or technicians.

Cautions

Details potential device damage and operational precautions.

Important Notes

Provides additional notes and considerations for proper operation.

Specifications & Features

Section Overview

Introduces the section detailing device specifications and features.

Model Specifications (H600/605, M600/605)

Lists technical specifications for H600/605 and M600/605 models.

Model Specifications (M10600/M10605)

Lists technical specifications for M10600/M10605 models.

Unit Feature Descriptions

Details features located on the front, rear, and side panels, and control panel.

System Setup

Setup Procedures Overview

Overview of procedures for initial and periodic system setup.

Step-by-Step System Setup

Provides detailed steps for setting up the oxygen concentrator.

Theory of Operation

Operational Principles Overview

Explains the operational principles of the Millennium Oxygen Concentrators.

Pneumatic Operation (H600/605, M600/605)

Describes the pneumatic operation of H600/605 and M600/605 models.

Electrical Operation (H600/605, M600/605)

Explains the electrical operation of H600/605 and M600/605 models.

Pneumatic Operation (M10600/M10605)

Describes the pneumatic operation of M10600/M10605 models.

Electrical Operation (M10600/M10605)

Explains the electrical operation of M10600/M10605 models.

Maintenance

Maintenance Schedule and Intervals

Outlines recommended maintenance schedules and intervals.

User Maintenance Tasks

Describes routine weekly maintenance tasks for the user.

Dealer Maintenance Procedures

Details annual and periodic maintenance for dealers.

Component-Specific Maintenance

Covers cleaning procedures and micro-disk filter maintenance.

Compressor Maintenance

Outlines compressor maintenance for specific voltage/model configurations.

Troubleshooting

Troubleshooting Guide Overview

Introduces the section for diagnosing and resolving issues.

Symptom-Based Troubleshooting

Maps symptoms to causes, verification, and corrective actions.

H600/605 Concentrator Repair & Replacement

Repair Procedures Overview

Overview of repair and replacement procedures for H600/605 models.

Safety Precautions for Repair

Safety warnings and cautions applicable to device repairs.

Overlay Replacement

Instructions for removing and installing the control and instruction overlays.

Caster Replacement

Steps for removing and installing the unit's casters.

Base Cabinet Pan Replacement

Procedure for replacing the base cabinet pan.

Rear Cabinet Replacement

Steps for removing and installing the rear cabinet.

Flow Meter Replacement

Procedure for replacing the flow meter.

DISS Outlet Fitting Replacement

Steps for replacing the DISS outlet fitting.

Power Switch Replacement

Procedure for replacing the power switch.

Main PCB Fuse Replacement

Instructions for replacing the fuse on the main PCB.

Main PCB Replacement

Steps for removing and installing the main printed circuit board (PCB).

OPI Wiring Harness Replacement (Model H605 Only)

Procedure for replacing the OPI wiring harness on Model H605.

OPI Board Replacement (Model H605 Only)

Steps for replacing the OPI board on Model H605.

Power Switch Wiring Harness Replacement

Procedure for replacing the power switch wiring harness.

O2/Solenoid/Battery Wiring Harness

Steps for replacing the O2/solenoid/battery wiring harness.

Front Cabinet Replacement

Procedure for removing and installing the front cabinet assembly.

Cooling Fan Replacement

Steps for replacing the cooling fan.

Compressor Assembly Replacement

Steps for removing and installing the compressor assembly.

Valve/Solenoid Replacement

Procedure for replacing the valve/solenoid assembly.

Sieve Canister Assembly Replacement

Procedure for replacing the sieve canister assembly.

Power Cord Replacement

Procedure for replacing the power cord.

M600/605 Concentrator Repair & Replacement

Repair Procedures Overview

Overview of repair and replacement procedures for M600/605 models.

Overlay Replacement

Instructions for removing and installing the overlay.

Caster Replacement

Steps for removing and installing the unit's casters.

Base Cabinet Pan Replacement

Procedure for replacing the base cabinet pan.

Rear Cabinet Replacement

Steps for removing and installing the rear cabinet.

Flow Meter Replacement

Procedure for replacing the flow meter.

Main PCB Replacement

Steps for removing and installing the main printed circuit board (PCB).

Compressor Assembly Replacement

Steps for removing and installing the compressor assembly.

Sieve Canister Assembly Replacement

Procedure for replacing the sieve canister assembly.

Power Cord Replacement

Procedure for replacing the power cord.

M10600/M10605 Concentrator Repair & Replacement

Repair Procedures Overview

Overview of repair and replacement procedures for M10600/M10605 models.

Overlay Replacement

Instructions for removing and installing the overlay.

Caster Replacement

Steps for removing and installing the unit's casters.

Base Cabinet Pan Replacement

Procedure for replacing the base cabinet pan.

Rear Cabinet Replacement

Steps for removing and installing the rear cabinet.

Flow Meter Replacement

Procedure for replacing the flow meter.

Main PCB Replacement

Steps for removing and installing the main printed circuit board (PCB).

Compressor Assembly Replacement

Steps for removing and installing the compressor assembly.

Sieve Canister Assembly Replacement

Procedure for replacing the sieve canister assembly.

Power Cord Replacement

Procedure for replacing the power cord.

Enhanced M600/605; Enhanced M10600/M10605 Concentrator Repair & Replacement

Repair Procedures Overview

Overview of repair and replacement procedures for Enhanced models.

Overlay Replacement

Instructions for removing and installing the overlay.

Caster Replacement

Steps for removing and installing the unit's casters.

Base Cabinet Pan Replacement

Procedure for replacing the base cabinet pan.

Rear Cabinet Replacement

Steps for removing and installing the rear cabinet.

Flow Meter Replacement

Procedure for replacing the flow meter.

Main PCB Replacement

Steps for removing and installing the main printed circuit board (PCB).

Compressor Assembly Replacement

Steps for removing and installing the compressor assembly.

Sieve Canister Assembly Replacement

Procedure for replacing the sieve canister assembly.

Power Cord Replacement

Procedure for replacing the power cord.

Repair Kits

Repair Kits Overview

Overview of available repair kits and their components.

Quick Reference Table

Provides a quick reference table of kit names and page identifiers.

Compressor Kits

Details the kits for replacing the compressor assembly.

Filter Kits

Lists various kits for air inlet, long life, and micro-disk filters.

Main PCA Kits

Details the kits for the main PCA.

Valve/Solenoid Kits

Details the kits for the valve/solenoid.

H600/605; M600/605; Enhanced M600/605 Testing

System Verification Procedures

General procedures for verifying system functionality after repair.

System Self Test and Start Up Test

Verifies the unit's self-test and startup sequence.

System Pressure Test

Measures internal operating pressures to verify performance.

Oxygen Outlet/Regulated Pressure Test

Verifies the regulated oxygen outlet pressure.

OPI PCB Oxygen Verification (Model 605 Only)

Verifies OPI board operation and oxygen purity readings.

Millennium System Final Test

Final comprehensive test after repairs and between uses.

Model 605 Test Data Sheet

Model 605 Test Data Recording

Data sheet for recording test results for Model 605.

Model 600 Test Data Sheet

Model 600 Test Data Recording

Data sheet for recording test results for Model 600.

Model 605 w/Pediatric Flow Meter Test Data Sheet

Model 605 Pediatric Flow Meter Test Data

Data sheet for recording test results for Model 605 with pediatric flow meter.

Model 600 w/Pediatric Flow Meter Test Data Sheet

Model 600 Pediatric Flow Meter Test Data

Data sheet for recording test results for Model 600 with pediatric flow meter.

M10600/M10605 & Enhanced M10600/M10605 Testing

System Verification Procedures

General procedures for verifying system functionality after repair.

System Self Test and Start Up Test

Verifies the unit's self-test and startup sequence.

System Pressure Test

Measures internal operating pressures to verify performance.

Oxygen Outlet/Regulated Pressure Test

Verifies the regulated oxygen outlet pressure.

OPI PCB Oxygen Verification (M10605/Enhanced M10605 Only)

Verifies OPI board operation and oxygen purity readings.

Millennium System Final Test

Final comprehensive test after repairs and between uses.

Model M10605 Test Data Sheet

Model M10605 Test Data Recording

Data sheet for recording test results for Model M10605.

Model M10600 Test Data Sheet

Model M10600 Test Data Recording

Data sheet for recording test results for Model M10600.

Tools & Test Equipment

Service Tools and Supplies

Lists essential hand tools, supplies, and equipment for servicing.

Supplies List

Lists consumable supplies needed for maintenance and testing.

Equipment List

Lists specialized equipment required for troubleshooting and testing.

Acceptable Test Equipment Specifications

Specifies acceptable models and criteria for test equipment.

Schematics

Schematics Statement and Usage

Statement regarding the proprietary and intended use of schematics.

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