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Rexroth Indramat Mannesmann DKC21.3 - User Manual

Rexroth Indramat Mannesmann DKC21.3
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Application
DOK-SUPPL*-BTV04*ELW**-AW01-EN-P
DKC21.3 for Roll Feeds with
ELC and BTV04

Table of Contents

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Summary

Introduction

Standard Roll Feed

The Tasks of a Roll Feed

Describes the function of a roll feed to transport material under a press, cutter or stamper.

The Hardware Needed

Lists the hardware components for a standard roll feed with ELC control.

Program Structure in the Control

Explains the ELC program sequence for roll feed applications, including 'Feed before Press' and 'Press before Feed' examples.

Programming with the BTV04

Details the programming procedures using the BTV04 operator terminal, including menu navigation and function keys.

Selection Menu

Explains the main menu structure and navigation within the BTV04 for programming roll feeds.

Programming Feed Data (F1)

Describes how to input feed length, speed, and velocity settings using the F1 function on the BTV04.

Number of pieces input (F2)

Explains how to input the actual and setpoint number of pieces using the F2 function.

Programmable outputs (Tool selection) (F3)

Details setting outputs to control tools like the press before and after the feed.

Drive Information (F4)

Displays information from motor or measuring wheel encoders, including length and speed.

System I;Os (F5 by Firmware ELC)

Allows checking the status of system inputs and outputs, and viewing freely-programmable I/Os.

Free Use Inputs

Shows how free-use inputs are displayed and their status (switched on/off).

Outputs and markers

Explains how outputs and markers can be switched and queried in the user program.

Markers 33 to 64

Displays the status of markers 33 through 64, showing switched on/off states.

Markers 65 to 99

Displays the status of markers 65 through 99, showing switched on/off states.

Stroke Count;Load (only for FLP Firmware)

Shows press stroke count and required feed time as a percentage of feed distance.

Operating mode (F6)

Allows pre-selection of operating modes and adjustment of display contrast.

F1 Operating mode selection (Password Protection Level 1 possible)

Enables selection of operating modes in single steps for set-up and automatic modes.

F2 Current operating mode

Displays the currently programmed operating mode, such as automatic mode or feed leads.

F3 Contrast Settings

Allows adjustment of display contrast and protection of parameters with a password.

Diagnoses

Provides information about the drive, status messages, and warnings, automatically switching to a fault picture.

Service Menu

Allows complete programming and parametrization of the ELC control, protected by a password.

Language

Sets the BTV language based on the ELC parameter B000.

Serial System Control

Enables jogging and control of the automatic program via serial interface, reducing need for hardware inputs.

Parameter ELC

A100 Applications

Configures the application settings and motion type for the roll feed.

A101 Feed Constant

Sets the feed constant in EGE, related to motor revolution or draw-off roll circumference.

A102 Gearbox

Defines the gear ratio between the motor and the draw-off roll.

A106 Maximum Speed

Sets the maximum material speed (EGE/sec) based on drive and amplifier power.

A107 Set-up Speed

Configures the set-up speed in EGE/sec for travel speed in jog mode.

A108 Bipolar Acceleration

Sets the maximum bipolar acceleration symmetric for both directions (accel and decel).

A111 Switching Threshold, Positioning Window

Sets the switching threshold and output for position reached.

A115 Monitoring

Monitors the position control loop and sets the maximum tolerable offset.

A116 Feed Monitoring

Monitors feed motion, terminating it and generating a fault message if the input signal fails.

A117 Monitoring encoder difference (measuring wheel mode only)

Sets the maximum allowed offset (slip) between motor and measuring wheel encoders.

AA00 Tasks 2 & 3

Defines the number of commands in task3 per NC cycle and task start settings.

AA05 Electrical Ventilating

Controls electrical ventilating and can be activated via an input if search pins are used.

AA07 Measuring wheel mode

Activates the measuring wheel mode for control, based on input status and parameter A100.

B000 Display

Sets the language preference for the BTV, as defined in ELC parameter B000.

Interface Parameter

B001 Interface Parameter

Sets parity check and baud rate for serial communication.

B002 Interface Parameter

Configures transmission deceleration time, error message sending, station number, and checksum.

B009 Serial Inputs and Outputs

Manages serial inputs/outputs, maximum cycle time, and handles communication errors.

B010 System Control

Enables standard or serial system control and monitors cyclic transmission for warnings or errors.

Drive Parameter

C000 Working Polarity

Sets the motor turning direction (clockwise or counterclockwise).

C004 Interface encoder 2 (measuring wheel mode only)

Configures the encoder type for the measuring wheel, specifying incremental 5V square-wave signals.

C005 Position encoder type 2 (measuring wheel mode only)

Sets the position encoder type, distance-coded measuring system, motional direction, and absolute evaluation.

C006 Resolution 2 (measuring wheel mode only)

Sets the resolution for the measuring wheel encoder (lines/revolutions or lines/mm).

C007 Feed constant 2 (measuring wheel mode only)

Defines the feed constant in EGE for the measuring wheel.

CR07 Kv Factor

Sets the Kv factor, which relates voltage to speed, within a specified input range.

Parameter List ELC

Application Parameters (A100-A118)

Lists parameters related to application setup, speed, acceleration, and monitoring.

Task and Control Parameters (AA00-AA07)

Covers parameters for tasks, vectors, restart, override, and measuring wheel mode.

Display and Interface Parameters (B000-B008)

Details parameters for display settings, interface configuration, and analog outputs.

Drive Parameters (C000-C016)

Lists parameters for motor polarity, encoders, homing, and reference settings.

Controller Parameters (CR00-CR09)

Includes parameters for controller gains, time constants, and switching frequency.

Terminal diagrams

BTV-DKC Interface and Power Connections

Details the control voltage, interface, and power connections between BTV04 and DKC 21.3.

ELC I;Os

Provides a diagram of the Digital drive controller DKC 21.3's inputs and outputs, including parameter mapping.

Accessories and Firmware

Lists available firmware, software, drive controllers, motors, and connecting cables.

Summary

Introduction

Standard Roll Feed

The Tasks of a Roll Feed

Describes the function of a roll feed to transport material under a press, cutter or stamper.

The Hardware Needed

Lists the hardware components for a standard roll feed with ELC control.

Program Structure in the Control

Explains the ELC program sequence for roll feed applications, including 'Feed before Press' and 'Press before Feed' examples.

Programming with the BTV04

Details the programming procedures using the BTV04 operator terminal, including menu navigation and function keys.

Selection Menu

Explains the main menu structure and navigation within the BTV04 for programming roll feeds.

Programming Feed Data (F1)

Describes how to input feed length, speed, and velocity settings using the F1 function on the BTV04.

Number of pieces input (F2)

Explains how to input the actual and setpoint number of pieces using the F2 function.

Programmable outputs (Tool selection) (F3)

Details setting outputs to control tools like the press before and after the feed.

Drive Information (F4)

Displays information from motor or measuring wheel encoders, including length and speed.

System I;Os (F5 by Firmware ELC)

Allows checking the status of system inputs and outputs, and viewing freely-programmable I/Os.

Free Use Inputs

Shows how free-use inputs are displayed and their status (switched on/off).

Outputs and markers

Explains how outputs and markers can be switched and queried in the user program.

Markers 33 to 64

Displays the status of markers 33 through 64, showing switched on/off states.

Markers 65 to 99

Displays the status of markers 65 through 99, showing switched on/off states.

Stroke Count;Load (only for FLP Firmware)

Shows press stroke count and required feed time as a percentage of feed distance.

Operating mode (F6)

Allows pre-selection of operating modes and adjustment of display contrast.

F1 Operating mode selection (Password Protection Level 1 possible)

Enables selection of operating modes in single steps for set-up and automatic modes.

F2 Current operating mode

Displays the currently programmed operating mode, such as automatic mode or feed leads.

F3 Contrast Settings

Allows adjustment of display contrast and protection of parameters with a password.

Diagnoses

Provides information about the drive, status messages, and warnings, automatically switching to a fault picture.

Service Menu

Allows complete programming and parametrization of the ELC control, protected by a password.

Language

Sets the BTV language based on the ELC parameter B000.

Serial System Control

Enables jogging and control of the automatic program via serial interface, reducing need for hardware inputs.

Parameter ELC

A100 Applications

Configures the application settings and motion type for the roll feed.

A101 Feed Constant

Sets the feed constant in EGE, related to motor revolution or draw-off roll circumference.

A102 Gearbox

Defines the gear ratio between the motor and the draw-off roll.

A106 Maximum Speed

Sets the maximum material speed (EGE/sec) based on drive and amplifier power.

A107 Set-up Speed

Configures the set-up speed in EGE/sec for travel speed in jog mode.

A108 Bipolar Acceleration

Sets the maximum bipolar acceleration symmetric for both directions (accel and decel).

A111 Switching Threshold, Positioning Window

Sets the switching threshold and output for position reached.

A115 Monitoring

Monitors the position control loop and sets the maximum tolerable offset.

A116 Feed Monitoring

Monitors feed motion, terminating it and generating a fault message if the input signal fails.

A117 Monitoring encoder difference (measuring wheel mode only)

Sets the maximum allowed offset (slip) between motor and measuring wheel encoders.

AA00 Tasks 2 & 3

Defines the number of commands in task3 per NC cycle and task start settings.

AA05 Electrical Ventilating

Controls electrical ventilating and can be activated via an input if search pins are used.

AA07 Measuring wheel mode

Activates the measuring wheel mode for control, based on input status and parameter A100.

B000 Display

Sets the language preference for the BTV, as defined in ELC parameter B000.

Interface Parameter

B001 Interface Parameter

Sets parity check and baud rate for serial communication.

B002 Interface Parameter

Configures transmission deceleration time, error message sending, station number, and checksum.

B009 Serial Inputs and Outputs

Manages serial inputs/outputs, maximum cycle time, and handles communication errors.

B010 System Control

Enables standard or serial system control and monitors cyclic transmission for warnings or errors.

Drive Parameter

C000 Working Polarity

Sets the motor turning direction (clockwise or counterclockwise).

C004 Interface encoder 2 (measuring wheel mode only)

Configures the encoder type for the measuring wheel, specifying incremental 5V square-wave signals.

C005 Position encoder type 2 (measuring wheel mode only)

Sets the position encoder type, distance-coded measuring system, motional direction, and absolute evaluation.

C006 Resolution 2 (measuring wheel mode only)

Sets the resolution for the measuring wheel encoder (lines/revolutions or lines/mm).

C007 Feed constant 2 (measuring wheel mode only)

Defines the feed constant in EGE for the measuring wheel.

CR07 Kv Factor

Sets the Kv factor, which relates voltage to speed, within a specified input range.

Parameter List ELC

Application Parameters (A100-A118)

Lists parameters related to application setup, speed, acceleration, and monitoring.

Task and Control Parameters (AA00-AA07)

Covers parameters for tasks, vectors, restart, override, and measuring wheel mode.

Display and Interface Parameters (B000-B008)

Details parameters for display settings, interface configuration, and analog outputs.

Drive Parameters (C000-C016)

Lists parameters for motor polarity, encoders, homing, and reference settings.

Controller Parameters (CR00-CR09)

Includes parameters for controller gains, time constants, and switching frequency.

Terminal diagrams

BTV-DKC Interface and Power Connections

Details the control voltage, interface, and power connections between BTV04 and DKC 21.3.

ELC I;Os

Provides a diagram of the Digital drive controller DKC 21.3's inputs and outputs, including parameter mapping.

Accessories and Firmware

Lists available firmware, software, drive controllers, motors, and connecting cables.

Rexroth Indramat Mannesmann DKC21.3 Specifications

General IconGeneral
TypeDKC21.3
CategoryController
ManufacturerRexroth Indramat Mannesmann
Voltage Supply24 V DC
Protection ClassIP20
Operating Temperature0 to +50 °C
Storage Temperature-20 to +70 °C
Relative Humidity5% to 95% (non-condensing)

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