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DKC01.3-016-7
Rexroth Indramat DKC01.3-016-7 User Manual
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Project Planning Manual
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SY
STEM20
0
ECODRIVE03
Drive Controllers
2
Table of Contents
Default Chapter
7
Table of Contents
7
Drive Package ECODRIVE03
13
An Overview of Individual Components of the ECODRIVE03 Family
14
An Overview of Drive Controllers and Auxiliary Components
15
An Overview of Communications Interfaces
15
An Overview of Measuring Systems Supported
16
Type Code for Drive Controller DKC
17
Type Code Auxiliary Braking Resistor Module BZM
18
Type Code for CZM Auxiliary Braking Resistor Module
18
Appropriate Use
19
Introduction
19
Areas of Use and Application
20
Inappropriate Use
20
Introduction
21
Explanations
21
Hazards by Improper Use
22
General Information
23
Protection against Contact with Electrical Parts
25
Protection against Electric Shock by Protective Low Voltage (PELV)
26
Protection against Dangerous Movements
27
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
29
Protection against Contact with Hot Parts
30
Protection During Handling and Mounting
30
Battery Safety
31
Protection against Pressurized Systems
31
Technical Data
33
Dimensions
33
Ambient and Operating Conditions
36
Electric Data of the Individual DKC**.3 Components
38
Storable Energy in the Bus
49
Mains Supply Options
51
Number of ECODRIVE03 Units and Auxiliary Components on One DC Bus
52
O N N R O N
52
Selection Criteria for Supply Options
53
Energy Circuit DKC**.3 Using "Central Supply" as an Example
58
Allowed DC Bus Peak Power
59
Allowed DC Bus Continuous Power Without Auxiliary Components
60
Allowed DC Bus Continuous Power with CZM01.3 Auxiliary Components
63
Allowed DC Bus Continuous Power with CZM01.3 and GLD12 Smoothing Choke
66
Allowed DC Bus Continuous Power with Single-Phase Mains Connection
68
CE Label, C-UL Listing, Tests
71
Electrical Connections - Independent of the Drive Controller Type
72
A Look at the Drive Controller and Connector Designations
72
Independent of the Drive Controller Type - Total Connecting Diagram
76
X1, Connections for Control Voltage
77
X2, Serial Interface
81
X3, Digital and Analog I/Os
85
X4, Encoder 1
91
X5, DC Bus, Motor and Mains Connections
94
X6, Motor Temperature Monitoring and Holding Brakes
99
X7, Connection for Programming Module
105
X8, Encoder 2
107
X9, Incremental and Absolute Encoder Emulation (SSI Format)
113
X10, Ecox Expansion Interface
118
X11, DC Bus Dynamic Brake (ZKS), U Power Supply
120
X12, Optional Choke Connection for DKC**.3-200-7
125
XE1, XE2 Protective Conductor Connections for Motor and Mains
127
XS1, XS2, XS3 Shield Connections
128
DKC 01.3-***-7-FW - Parallel Interface
129
DKC 02.3-***-7-FW - SERCOS Interface
136
DKC 03.3-***-7-FW - Pro Bus-DP Interface
140
DKC 04.3-***-7-FW - Interbus Interface
146
DKC 05.3-***-7-FW - Canopen Interface
149
DKC 06.3-***-7-FW - Devicenet Interface
151
Technical Data
159
Dimensions
159
Materials Used, Mass
160
Ambient and Operating Conditions
161
Electric Data of the Individual DKC**.3-016 Components
162
Storable Energy in the Bus
167
Mains Supply Options
168
Allowed DC Bus Peak Power
170
Allowed DC Bus Continuous Power
170
Allowed DC Bus Continuous Power with Single-Phase Mains Connection
171
CE Label, C-UL Listing, Tests
173
Electrical Connections
174
A Look at the Drive Controller and Connector Designations
174
Independent of the Drive Controller Type - Total Connecting Diagram
176
X1, Connections for Control Voltage
177
X2, Serial Interface
181
X3, Digital I/Os
183
X4, Encoder 1
187
X5, Motor and Mains Connections
190
X6, Motor Temperature Monitoring and Holding Brakes
194
X10, Ecox Expansion Interface
199
XE1, XE2 Protective Conductor Connections for Motor and Mains
200
XS1, XS2, XS3 Shield Connections
201
H1, S1, S2, S3: Diagnostic Display, Reset Key, Address Switch
202
General
205
Technical Data
205
Dimensions
205
Materials Used, Mass
206
Ambient and Operating Conditions
207
Electrical Data of Auxiliary Component BZM01.3
207
CE Label, Tests
209
Electrical Connections BZM01.3
210
Front View
210
Complete Terminal Diagram
211
X1, Control Voltage Connections
213
X2, DC Bus Dynamic Brake (ZKS), Diagnostic Signals
215
X3, RS 232 Interface
221
X5, DC Bus and Mains Connection
221
XE1, Protective Conductor Connection for Mains
224
XS1, XS2, Shield Connections
224
Diagnostic Leds and Reset Probe
225
General
227
Technical Data
228
Dimensions
228
Materials Used, Mass
229
Ambient and Operating Conditions
229
Electrical Data of Auxiliary Component CZM01.3
229
CE Label, Tests
230
Electrical Connections of CZM01.3
231
Front View
231
X5, DC Bus Connection
232
XE1, Protective Conductor Connection for Mains
234
H O K E G L D
235
Application Recommendations
237
N T M P O W R E S U P P
237
Technical Data
237
Dimensional Sheets and Installation Dimensions
238
Front Views
238
Electrical Connection
239
Type Code
240
General
235
Dimensions and Mounting Dimensions
235
500 D S T
241
Selection
241
Autotransformers for Drive Controllers
241
Type Code
244
General
245
The Ground Conditions of the Power Supply Network
245
Earth-Leakage Circuit Breaker
246
Control Circuits for the Mains Connection
246
Control Circuits with E-Stop
247
Control Circuits with Internal DC Bus Dynamic Brake (ZKS)
249
Mains Contactor / Fuses
251
Computing Phase Current on the Mains
251
Computing Charging Current Inrush
252
Factor F for Computing the Connected Load
253
Q1 Fuse and K1 Contactor
256
100 C C C
257
Notes on Control Cabinet Project Planning
257
Power Dissipation
257
Mounting Position and Distances
262
Module Widths
267
Arranging ECODRIVE03 Components in the Control Cabinet
268
Using Cooling Units in the Control Cabinet
270
General Notes
272
Wire Routing in the Control Cabinet
273
EMC in the Control Cabinet
273
S D D C
275
Packaging
275
Extent of Delivery
276
Unit Types Available
278
Replacement Parts
278
Additional Accessories
278
Mounting Accessories
278
Commissioning Aids
278
I I T y F N I H T S T
279
Component Designations
279
Type Plates
280
General
283
Procedure on Replacing the Unit
285
Replacing the Drive Controller
285
Replacing the Motor
286
Replacing Cables
286
Replacing Firmware (DKC**.3-040/100/200-7-FW)
289
Replacing the Parameter Module
289
Replacing the Firmware Module
290
Replacing the Programming Module (Complete Module)
290
Replacing Firmware (DKC**.3-016-7-FW)
291
Sizing Relevant to Supply and Regeneration
293
Requirements
293
Calculations with Regard to the Power and Energy Allowed on the Device Side
294
Calculations with Regard to the Power and Energy Resulting on the Installation Side
295
Calculation with Regard to Reduction of Resulting Power Dissipation
296
Calculating the Allowed Continuous Braking Resistor and DC Bus Power
297
Use of the Connections for Looping through the Control Voltage
298
Control Cabinet Construction with Recommendations for EMC and Cooling
299
Sectional Drawing for Developing an Optimum Control Cabinet
300
Wire Routing and Wiring of the Drive Controller
302
DKC**.3-016 Control Connections
302
Control Connection DKC**.3-040/100/200
305
Power Connection
311
RS485 - Connector
318
What Is Needed to Prepare to Start-Up
319
Command Value Box Connection
320
Signal Sequence DKC**.3
321
Recommended Switching on Sequence
321
Recommended O Sequence
323
Directory of Standards and Guidelines
325
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Rexroth Indramat DKC01.3-016-7 Specifications
General
Brand
Rexroth Indramat
Model
DKC01.3-016-7
Category
Controller
Language
English
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