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Rexroth Indramat DKC03.3-040-7-FW - User Manual

Rexroth Indramat DKC03.3-040-7-FW
344 pages
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Project Planning Manual
customerservice@hyperdynesystems.com | (479) 422-0390
SYSTEM200
ECODRIVE03
Drive Controllers

Table of Contents

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Summary

Project Planning Manual

ECODRIVE03 Drive Controllers

Introduction to ECODRIVE03 drive controllers, covering project planning aspects.

About this Documentation

ECODRIVE03 Drive Controllers Overview

Overview of ECODRIVE03 drive controllers, including document purpose and revisions.

Project Planning Manual Details

Document detailing project planning for ECODRIVE03 drive controllers.

1 Introduction to the System

1.1 Drive package ECODRIVE03

Details the ECODRIVE03 drive package and its typical application areas.

1.2 ECODRIVE03 Family Components Overview

Provides a block diagram and overview of the ECODRIVE03 family components.

1.3 Drive Controller and Auxiliary Component Overview

Summarizes communications interfaces and measuring systems supported for ECODRIVE03.

Communications Interfaces Overview

Table showing supported communication interfaces across different device types.

Measuring Systems Supported Overview

Details how to connect various measuring systems to encoder inputs.

DKC Drive Controller Type Code

Explains the structure and fields of the DKC drive controller type code.

BZM Auxiliary Braking Resistor Module Type Code

Explains the type code structure for the BZM auxiliary braking resistor module.

CZM Auxiliary Capacitance Module Type Code

Explains the type code structure for the CZM auxiliary capacitance module.

2 Important directions for use

2.1 Appropriate use guidelines

Defines appropriate use of Rexroth Indramat products and user responsibilities.

2.2 Inappropriate use warnings

Outlines conditions and scenarios considered inappropriate use.

3 Safety Instructions for Electric Drives and Controls

3.1 Introduction to Safety

Instructions for initial startup to eliminate risks of harm or material damage.

3.2 Hazard Explanations

Explains hazard seriousness according to ANSI Z535, detailing warning symbols and their meanings.

3.3 Hazards by Improper Use

Details hazards associated with improper use, such as electric shock, dangerous movements, and hot surfaces.

3.4 General Safety Information

Provides general guidance on product usage, installation, and compliance with regulations.

3.5 Protection Against Contact with Electrical Parts

Safety measures for preventing contact with live electrical parts, including discharge times and protective housing.

3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)

Safety guidelines for connections and terminals with voltages between 0 and 50 Volts.

3.7 Protection Against Dangerous Movements

Addresses hazards from faulty control of motors and unintended machine movements.

4 ECODRIVE03 DKC**.040, DKC**.100, DKC**.200

Ambient and Operating Conditions for DKC

Specifies ambient temperature, altitude, and humidity requirements for operation.

Electric Data of DKC Components

Electrical data for mains connections and power sections of DKC**.3-040-7-FW and DKC**.3-100-7-FW.

4.2 Electrical Connections (Type Independent)

Illustrates front view of DKC**.3-100-7-FW and DKC**.3-040-7-FW with connector designations.

4.3 Electrical Connections (Type Dependent)

Details electrical connections for various interface types across DKC models.

DKC 01.3-***-7-FW - Parallel Interface

View of the interface to command communications for the Parallel Interface.

5 ECODRIVE03 DKC**.3-016

A look at the drive controller and connector designations

Shows the front view of the DKC**.3-016 drive controller with connectors.

6 ECODRIVE03 Auxiliary Bleeder Module BZM01.3

7 ECODRIVE03 Auxiliary Capacitance Module CZM01.3

9 DC24 V NTM power supplies

11 Mains Connections

11.1 General Mains Connection

Requirement for permanent connection of ECODRIVE03 drive controllers to the power supply network.

11.2 Power Supply Network Ground Conditions

Discusses operation on three-phase networks and protection against overvoltages.

11.4 Control Circuits for Mains Connection

Explains recommended control circuits and the function of the ready-to-operate Bb contact.

Control Circuits with E-Stop

Details the use of the E-stop function for drive-internal error reactions.

Control Circuits with Internal DC Bus Dynamic Brake (ZKS)

Describes the function and limitations of the internal DC bus dynamic brake.

11.5 Mains Contactor and Fuses

Guidance on selecting mains contactors and fuses, including current calculation.

Computing Phase Current on Mains

Formulas for calculating mains-side phase current for selecting contactors and fuses.

Computing Charging Current Inrush

Formula for computing charging current inrush for selecting appropriate components.

Q1 Fuse and K1 Contactor Selection

Table for selecting appropriate fuses and contactors based on phase current and lead cross-sections.

12 Constructing the Control Cabinet

14 Identifying the Components

15 Replacing or Exchanging Drive Components

15.1 General Replacement Guidelines

General guidelines for problem search and unit replacement, emphasizing diagnostic display usage.

15.2 Procedure for Replacing Components

Step-by-step procedures for replacing drive controllers, motors, and cables with safety precautions.

Replacing the Drive Controller

Detailed steps for safely removing and installing a drive controller, including capacitor discharge.

Replacing the Motor

Procedure for replacing motors, including safety warnings and reference re-establishment.

Replacing Cables

Safety instructions for replacing cables, emphasizing high-voltage precautions and using approved cables.

15.3 Replacing Firmware (DKC**.3-040;100;200-7-FW)

Steps for replacing the parameter module and firmware module.

Replacing the Parameter Module

Procedures for securing parameters, switching off the controller, and removing/inserting the module.

Replacing the Firmware Module

Steps for replacing the firmware module, including screw removal and module insertion.

Replacing the Programming Module (Complete)

Procedures for replacing the entire programming module, including securing parameters and loading them.

15.4 Replacing Firmware (DKC**.3-016-7-FW)

Steps for replacing firmware using DOLFI, including parameter setting and file transfer.

18 Service & Support

Rexroth Indramat DKC03.3-040-7-FW Specifications

General IconGeneral
BrandRexroth Indramat
ModelDKC03.3-040-7-FW
CategoryController
LanguageEnglish

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