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RIDGID RS1000 User Manual

RIDGID RS1000
80 pages
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OWNERS MANUAL
For Your Safety:
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Part No. SP6263 PrintedinU.S.A.
10 INCH RADIAL SAW
RS1000

Table of Contents

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RIDGID RS1000 Specifications

General IconGeneral
Weight11.5 lb
TypeCircular Saw
Power SourceCorded
Motor Power15 Amp
Amperage15 A
Bevel Capacity56 degrees

Summary

Safety

Major Hazards

Explains hazards of radial arm saw for ripping: outfeed zone, kickback, wrong way feed.

Safety Symbol and Signal Words

Explains safety alert symbol and signal words (DANGER, WARNING, CAUTION).

Kickback and Wrong Way Feed Hazards

Defines kickback, wrong way feed, and their severe consequences.

Guard Function and Features

Details the function and features of the saw's guard system.

Personal Safety Instructions

Instructions on protective gear and clothing to wear.

Work Area Safety Instructions

Instructions for maintaining a safe work environment.

Saw Safety Instructions

Instructions for safe operation and maintenance of the saw itself.

Workpiece Safety Instructions

Guidelines for safely handling and cutting workpieces.

Blade Safety Instructions

Instructions for safe use and maintenance of saw blades.

On-Product Safety Labels

Describes location and purpose of safety labels on the saw.

OSHA Guard Label and Other Safety Labels

Specific OSHA guard label, edge molding label, and thrown objects label.

Assembly

Introduction to Assembly

Importance of proper assembly, adjustment, and alignment for optimal performance.

Identify Parts for Assembly

Lists included parts and instructions for checking completeness.

Tools Needed for Assembly

Lists necessary tools for assembling and aligning the saw.

Assembling Steel Legs

Step-by-step instructions for assembling the steel legs of the saw stand.

Mounting the Saw to Legs

Instructions for securely mounting the saw to the assembled legs.

Attaching Carriage and Motor

Guides on attaching the carriage and motor assembly to the saw arm.

Removing the Saw Blade

Steps to remove the saw blade for assembly or maintenance.

Attaching Table Supports

Instructions for attaching the table supports to the saw base.

Adjustments

Arm Lock Adjusting Wheel

How to adjust the arm lock for proper tension and security.

Yoke Clamp Adjustment

Procedure to adjust the yoke clamp for secure motor and carriage positioning.

Bevel Lock Lever Adjustment

How to check and adjust the bevel lock lever for secure motor angle locking.

Arm to Column Adjustment

Instructions for adjusting the arm's connection to the column for stability.

Adjusting Column Tube Support

Critical adjustment to remove looseness between column tube and support.

Rotational Alignment Check

Checks for and adjusts rotational movement of the arm.

Adjusting Carriage Bearings

Procedure to adjust carriage bearings for smooth movement and accurate cuts.

Positioning Table Supports

Adjusting table supports for proper alignment with the saw blade.

Installing the Front Table

Step-by-step guide for installing the front table onto the saw.

Making the Front Table Flat

Instructions to ensure the front table is perfectly flat for accurate cuts.

Alignment

Square Crosscut Travel

Adjusting the radial arm to be square to the fence for accurate crosscuts.

Install Table Clamps

Instructions for installing table clamps to secure table sections.

Square Blade to Table

Adjusting the blade to be square to the table for accurate crosscuts.

Square Blade to Fence

Adjusting the blade to be square to the fence to reduce kickback.

Make Blade Parallel to Table

Adjusting the blade to be parallel to the table to prevent workpiece damage.

Install Rip Scale Indicators

How to install and adjust rip scale indicators for quick settings.

Install Guard

Instructions for installing the saw guard for safety.

Align Riving Knife to Blade

Adjusting the riving knife to be in line with the blade for safety.

Controls

Bevel Lock Lever Operation

Explains function and operation of the bevel lock lever.

Miter/Arm Lock Lever Operation

Explains function and operation of the miter/arm lock lever.

On-Off Switch Operation

Explains function and operation of the on-off switch.

Yellow Key Operation

Explains function and operation of the yellow key.

Elevation Crank Operation

Explains function and operation of the elevation crank.

Table Clamp Operation

Explains function and operation of the table clamp.

Yoke Index Lever Operation

Explains function and operation of the yoke index lever.

Yoke Lock Handle Operation

Explains function and operation of the yoke lock handle.

Carriage Lock Knob Operation

Explains function and operation of the carriage lock knob.

Saw Handle Function

Explains function and operation of the saw handle.

Guard Clamp Screw Function

Explains function and operation of the guard clamp screw.

Guard Function

Explains function and operation of the guard.

Hold Down Knob Function

Explains function and operation of the hold down knob.

Hold Down Function

Explains function and operation of the hold down.

Riving Knife Bracket Function

Explains function and operation of the riving knife bracket.

Dust Elbow Function

Explains function and operation of the dust elbow.

Guard Tab Function

Explains function and operation of the guard tab.

Pawls/Riving Knife Knob Function

Explains function and operation of the pawls/riving knife knob.

Pawls Function

Explains function and operation of the pawls.

Riving Knife Function

Explains function and operation of the riving knife.

Electrical Connections

Motor Specifications

Lists the specifications for the saw's AC motor.

Power Supply Requirements

Information on connecting to a 120V, 15-AMP branch circuit.

Extension Cord Guidelines

Guidelines for selecting and using extension cords.

Motor Protection and Reset Button

Explains the motor protector and reset button function.

Changing Motor Voltage to 240V

Procedure for changing the motor voltage from 120V to 240V.

Crosscutting

Crosscutting Defined

Defines crosscutting and the types of cuts that can be made.

Crosscutting Safety

Explains hazards associated with crosscutting.

Exposed Blade Teeth Hazard

Warns about the risk of cutting fingers/hands due to exposed blade teeth.

Thrown Workpiece Hazard

Warns about the risk of thrown workpieces and how to avoid them.

Making Crosscut Kerfs

Instructions on making kerfs in the table and fence for accurate cutting.

Making Crosscuts

Step-by-step instructions for performing crosscuts on the saw.

Repetitive Crosscutting Techniques

Techniques for efficient repetitive crosscutting using stops.

Crosscutting Hints

Tips for improving crosscutting accuracy and safety.

Ripping

Ripping Defined

Defines ripping and its setup requirements.

In-Rip and Out-Rip Positions

Explains the two blade positions for ripping.

Infeed and Outfeed Directions

Explains the directions of feed for ripping.

Workpiece Positioning for Ripping

Guidelines for positioning workpieces for ripping.

Push Sticks and Push Blocks

Instructions for using push sticks and blocks for safe ripping.

Ripping Safety Overview

Explains hazards and safety procedures for ripping.

Outfeed Zone Hazard in Ripping

Warns about pulling hands into the blade from the outfeed side during ripping.

Kickback Hazard in Ripping

Explains kickback and its causes during ripping.

Reducing Kickback Risk

Steps to minimize the risk of kickback during ripping.

Wrong Way Feed Warning

Warns against wrong way feed and how to avoid it.

Hold Down Function in Ripping

Explains the function and setting of the hold down during ripping.

Pawls and Riving Knife Function

Explains the function and setting of pawls and riving knife for ripping.

Ripping Set-up Procedure

Step-by-step procedure for setting up the saw for ripping.

Special Notes for Bevel Ripping

Specific considerations for bevel ripping.

Making Rip Cuts

Instructions for making in-rip cuts.

Dado Blades and Molding Heads

Refers to accessories for dado and molding heads.

Edging Technique

Explains the technique of edging with dado or molding heads.

Cutting Aides

Making a Push Stick

Instructions for making a push stick.

Making a Push Block

Instructions for making a push block.

Making an Auxiliary Fence

Instructions for making an auxiliary fence.

Molding and Sanding Operations

Information on using molding head or drum sander with the saw.

Making a Featherboard

Instructions for making a featherboard.

Straight Edge for Irregular Workpieces

How to attach a straight edge for ripping irregular workpieces.

OSHA Requirements for Commercial Use

Information on OSHA requirements for commercial use.

Accessories

Accessories Safety

General safety guidelines for using saw accessories.

Information for Dado Blades

Instructions for using dado blades.

Information for Edging

Information and safety for edging with dado/molding heads.

Maintenance

General Maintenance Information

General notes on saw maintenance requirements.

Cleaning the Saw

Instructions for cleaning the saw.

Lubricating the Saw

Guidance on lubricating saw components.

Replacing Pawls

Steps for replacing the pawls on the saw.

Blade Changing Procedure

Instructions on how to change the saw blade.

Lubricating Blade Guard Assembly

How to lubricate the blade guard assembly.

Adjusting the Trigger

How to adjust the saw's trigger mechanism.

Troubleshooting

Importance of Alignment Procedure

Emphasizes importance of following alignment steps for accuracy.

Best Practices for Accurate Cuts

Lists best practices for achieving accurate cuts.

Motor Problems and Solutions

Lists common motor problems, their causes, and solutions.

Cutting Problems and Solutions

Lists cutting problems, their causes, and solutions.

Additional Cutting Problems

Lists further cutting problems and their solutions.

Saw Problems and Solutions

Lists saw-specific problems and their solutions.

Repair Parts

Figure 1 - Overall Saw Assembly Parts

Lists parts for the overall saw assembly diagram.

Figure 2 - Yoke Assembly Parts

Lists parts for the yoke assembly diagram.

Figure 3 - Base Assembly Parts

Lists parts for the base assembly diagram.

Figure 4 - Guard Assembly Parts

Lists parts for the guard assembly diagram.

Figure 5 - Arm Assembly Parts

Lists parts for the arm assembly diagram.

Figure 6 - Leg Set Parts

Lists parts for the leg set diagram.

RIDGID Full Lifetime Warranty

Warranty Coverage Details

Details what the RIDGID Lifetime Warranty covers.

Obtaining Warranty Service

Instructions on how to obtain warranty service.

Warranty Exclusions

Lists exclusions from the warranty coverage.

Warranty Questions and Comments

Provides contact information for questions or comments.

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