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RIDGID R4516 User Manual

RIDGID R4516
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Your new table saw has been engineered and manufactured to our high standards for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this
product.
Thank you for buying a RIDGID® product.
OPERATOR’S MANUAL
10 in. TABLE SAW
R4516
SAVE THIS MANUAL FOR FUTURE REFERENCE
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RIDGID R4516 Specifications

General IconGeneral
TypeTable Saw
Blade Diameter10 inches
Motor Power15 Amps
Table Size27 inches x 36 inches
Weight90 lbs
Arbor Size5/8 inches
Maximum RPM5000 RPM
No-Load Speed5000 RPM
Max Cutting Depth at 90 Degrees3-1/2 inches
Max Cutting Depth at 45 Degrees2-1/2 inches
Cut Depth at 90 degrees3-1/2 inches
Cut Depth at 45 degrees2-1/2 inches
Bevel Capacity0 to 45 degrees
Dust Port Size2-1/2 inches

Summary

Introduction

General Safety Rules

Read All Instructions

Emphasizes understanding the operator's manual and tool applications.

Guard Against Electrical Shock

Advices preventing body contact with grounded surfaces.

Keep Guards in Place

Stresses keeping guards in good working order.

Keep Work Area Clean

Highlights the importance of a clean work area.

Do Not Use in Dangerous Environments

Warns against using tools in damp or wet locations.

Keep Children and Visitors Away

Advises keeping children and visitors away from the work area.

Make Workshop Childproof

Suggests securing the workshop to prevent unauthorized access.

Don't Force Tool

Recommends using the tool at its designed feed rate.

Use Right Tool

Advises using the correct tool for the job.

Use Proper Extension Cord

Details selecting appropriate extension cords.

Dress Properly

Provides guidance on appropriate clothing and accessories.

Always Wear Safety Glasses

Stresses wearing safety glasses with side shields.

Secure Work

Recommends securing workpieces for safer operation.

Don't Overreach

Advises maintaining proper footing and balance.

Maintain Tools with Care

Guides on tool maintenance for performance and safety.

Disconnect Tools

Emphasizes disconnecting tools before servicing.

Avoid Accidental Starting

Advises ensuring the switch is off before plugging in.

Use Recommended Accessories

Warns against using unrecommended accessories.

Never Stand on Tool

Advises against standing on the tool to prevent injury.

Check Damaged Parts

Instructs to check for and repair damaged parts.

Use Right Direction of Feed

Details the correct direction to feed work into the blade.

Never Leave Tool Running Unattended

Emphasizes turning off the tool when unattended.

Protect Your Lungs

Recommends wearing a dust mask if operations are dusty.

Protect Your Hearing

Suggests wearing hearing protection during extended use.

Do Not Abuse Cord

Advises against yanking cords to disconnect.

Outdoor Extension Cord Use

Specifies using outdoor-rated extension cords.

Keep Blade Guard and Spreader in Place

Stresses keeping guards and spreaders in place.

Keep Blades Clean and Sharp

Advises keeping blades clean, sharp, and properly set.

Specific Safety Rules

Firmly Bolt Saw to Workbench or Leg Stand

Emphasizes securely mounting the saw.

Never Operate Saw on Floor

Warns against operating the saw directly on the floor.

Guard Against Kickback

Explains kickback and how to avoid it.

Use Rip Fence

Advises using the rip fence for ripping operations.

Support Large Panels

Recommends supporting large panels to prevent pinching.

Remove Fences and Auxiliary Tables Before Transporting

Advises removing accessories before moving the saw.

Always Use Blade Guard, Spreader, and Anti-Kickback Pawls

Stresses using safety features for through-sawing.

Always Secure Work Against Rip Fence or Miter Gauge

Advises securely holding work against guides.

Always Use a Push Stick for Ripping Narrow Stock

Recommends push sticks for narrow stock ripping.

Keep Hands Away from Cutting Area

Warns against reaching near the blade while it's rotating.

Blade Coasts After Being Turned Off

Notes that the blade continues to spin after power is off.

Never Use in Explosive Atmosphere

Warns against using in potentially explosive environments.

Inspect Tool Cords Periodically

Advises inspecting tool cords for damage.

Inspect Extension Cords Periodically

Advises inspecting extension cords for damage.

Ground All Tools

Explains the importance of grounding tools.

Check With Qualified Electrician

Recommends consulting an electrician for grounding questions.

Use Only Correct Electrical Devices

Specifies using correct electrical devices and cords.

Do Not Modify Plug

Warns against modifying the provided plug.

Stay Alert and Exercise Control

Emphasizes staying alert and in control while operating.

Do Not Use Tool If Switch Does Not Turn It On and Off

Advises against using a faulty switch.

Use Only Correct Blades

Stresses using only correct and properly sized blades.

Before Making a Cut, Be Sure All Adjustments Are Secure

Advises securing all adjustments before cutting.

Be Sure Blade Path is Free of Nails

Recommends checking the blade path for foreign objects.

Never Touch Blade or Other Moving Parts

Warns against touching moving parts during operation.

Never Start a Tool When Any Rotating Component Is In Contact With the Workpiece

Advises against starting the tool with components in contact with work.

Do Not Operate Under Influence of Drugs, Alcohol, or Medication

Prohibits operation under the influence of substances.

When Servicing Use Only Identical Replacement Parts

Stresses using identical replacement parts for servicing.

Use Only Recommended Accessories

Recommends using only manufacturer-approved accessories.

Double Check All Setups

Advises double-checking all setups before powering on.

Specific Safety Rules (Continued)

Never Perform Operation "Freehand"

Warns against freehand cutting operations.

Never Stand or Have Body Part in Line with Blade Path

Advises staying out of the blade's path.

Move Rip Fence Out of the Way When Cross Cutting

Advises moving the rip fence for cross cuts.

Never Use Rip Fence as Cutoff Gauge When Cross Cutting

Warns against using the rip fence as a cutoff gauge.

Never Attempt to Free a Stalled Saw Blade Without Power Disconnection

Stresses unplugging before freeing a stalled blade.

Provide Adequate Support

Advises supporting workpieces properly.

Avoid Kickbacks

Lists methods to avoid kickbacks.

If Power Supply Cord is Damaged

Instructs on handling damaged power cords.

Avoid Awkward Operations and Hand Positions

Warns against awkward hand positions.

Use Only Recommended Accessories

Recommends only approved accessories.

Make Sure Work Area Has Ample Lighting

Advises ensuring adequate lighting in the work area.

Always Turn Off Saw Before Disconnecting

Stresses turning off the saw before unplugging.

Only Use Blades Within Thickness Range

Advises using blades within the specified thickness range.

Tool Markings

Highlights important tool markings and their meanings.

Save These Instructions

Advises saving and referring to the instructions.

Symbols and Their Meanings

Safety Alert Symbol

Indicates a potential personal injury hazard.

Read Operator's Manual Symbol

Advises reading the manual to reduce injury risk.

Eye Protection Symbol

Mandates wearing eye protection compliant with ANSI Z87.1.

No Hands Symbol

Warns against keeping hands away from the blade.

Wet Conditions Alert Symbol

Advises against using in damp locations or rain.

Pinch Warning Symbol

Alerts to watch for potential pinching areas.

Electrical Unit Symbols

Explains symbols for Volts, Amperes, Hertz, Watt, Minutes, AC/DC.

Speed and Construction Symbols

Defines symbols for No Load Speed and Class II Construction.

Signal Word Definitions

Danger Signal Word

Indicates an imminently hazardous situation leading to death or serious injury.

Warning Signal Word

Indicates a potentially hazardous situation leading to death or serious injury.

Caution Signal Word (Hazard)

Indicates a potentially hazardous situation leading to minor injury.

Caution Signal Word (Property Damage)

Indicates a situation that may result in property damage.

Service Instructions

Advises professional servicing and using identical parts.

Warning: Eye Protection

Re-emphasizes wearing safety goggles or glasses.

Electrical Information

Extension Cords

Details proper selection and use of extension cords.

Speed and Wiring

Discusses tool speed and the importance of shop wiring.

Grounding Instructions

Explains the grounding requirements for safety.

Warning: Improper Grounding

Warns about the risks of improper grounding installation.

Electrical Connection

Details power supply requirements (120V AC, 60 Hz).

Glossary of Terms

Anti-Kickback Pawls Definition

Defines anti-kickback pawls for preventing workpiece kickback.

Arbor Definition

Defines the shaft mounting the blade.

Bevel Cut Definition

Explains a cut made at an angle other than 90°.

Chamfer Definition

Defines a cut removing a wedge to angle an edge.

Compound Cut Definition

Explains a cut combining miter and bevel angles.

Cross Cut Definition

Defines a cut made across the grain or width of the workpiece.

Cutter Head Definition

Defines the rotating part with blades on planers/jointers.

Dado Cut Definition

Explains a non-through cut for notches or troughs.

Featherboard Definition

Defines a device for controlling workpieces against guides.

FPM or SPM Definition

Explains units for blade or stroke movement.

Freehand Definition

Defines a cut without workpiece guidance aids.

Gum Definition

Describes sap-based residue that can affect tools.

Heel Definition

Defines blade alignment to the fence.

Kerf Definition

Explains the material removed by a blade cut.

Kickback Definition

Defines kickback as a workpiece being thrown back.

Leading End Definition

Defines the first part of the workpiece entering the tool.

Miter Cut Definition

Explains a cut made at an angle to the blade.

Non-Through Cuts Definition

Defines cuts not extending through the workpiece thickness.

Pilot Hole Definition

Defines a small hole used as a guide for larger holes.

Push Blocks (planers) Definition

Defines aids for feeding work over planer cutterheads.

Push Blocks and Push Sticks (table saws) Definition

Defines aids for feeding work through a saw blade.

Resaw Definition

Defines an operation to reduce workpiece thickness.

Resin Definition

Describes hardened sap-based residue.

Revolutions Per Minute (RPM) Definition

Defines unit for rotational speed.

Ripping or Rip Cut Definition

Defines a cut made along the length of the workpiece.

Riving Knife/Spreader/Splitter Definition

Defines a metal piece that keeps the kerf open.

Saw Blade Path Definition

Defines the area around the blade.

Set Definition

Defines the outward bend of blade teeth.

Snipe (planers) Definition

Defines depression made by planer blades.

Through Sawing Definition

Defines cuts extending completely through the workpiece.

Throw-Back Definition

Defines workpiece being thrown back by the blade.

Workpiece or Material Definition

Defines the item being worked on.

Worktable Definition

Defines the surface where work is performed.

Features and Product Specifications

Product Specifications

Lists blade arbor, diameter, tilt, and power rating.

Key Components Identification

Identifies major parts of the table saw via illustration.

Table Saw Features Explained

Know Your Table Saw

Advises familiarizing with the tool and manual.

Anti-Kickback Pawls Function

Explains the function of anti-kickback pawls.

Bevel Locking Lever Function

Describes the lever that locks blade angle settings.

Bevel Scale Function

Details the scale for indicating blade angle.

Blade Description

Describes the provided 10-inch, 36-tooth carbide blade.

Warning: Blade Speed Rating

Warns against using blades rated below tool speed.

Blade Guard Function

Advises keeping the blade guard down for through-sawing.

Height/Bevel Adjusting Handwheel Function

Explains the handwheel for blade height and angle adjustments.

Miter Gauge Function

Describes the miter gauge for aligning wood for cross cuts.

Miter Gauge Grooves Function

Explains the grooves where the miter gauge rides.

Outfeed Support Function

Describes the table extension for supporting long workpieces.

Rip Fence Function

Details the fence for guiding workpieces.

Scale Function

Explains the scale for measuring rip cut distances.

Sliding Table Extension Function

Describes the table extension for wide workpieces.

Spreader / Riving Knife Function

Explains the function of the spreader/riving knife.

Switch Assembly Function

Describes the power switch with a locking feature.

Operating Components and Power Switch

Operating Components Description

Describes the upper blade projection and table rails.

Power Switch Operation

Details how to turn the saw on, off, and lock it.

Warning: Workpiece Contact Before Starting

Warns against workpiece contact before operating the switch.

Warning: Accidental Starting Prevention

Advises ensuring the switch is off before plugging in.

Tools Needed for Assembly and Alignment

Required Tools List

Lists tools required for assembly and alignment.

Tool Illustrations

Provides illustrations of the necessary tools.

Included Loose Parts

List of Loose Parts

Lists all included loose parts with quantities.

Loose Parts Identification

Identifies loose parts with labels and illustrations.

Assembly Instructions

Unpacking Instructions

Guides on unpacking the saw carefully.

Warning: Check for Missing/Damaged Parts

Warns against operating with missing or damaged parts.

Warning: Do Not Modify Tool

Warns against altering the tool or using unrecommended accessories.

Warning: Secure Mounting

Emphasizes securely mounting the saw to a workbench or stand.

Mounting Holes Procedure

Details how to mount the saw using bolt holes.

Install Handle Assembly

Provides steps for attaching the handle assembly.

Warning: Do Not Connect to Power Supply Until Assembly is Complete

Warns against connecting power before assembly is finished.

Warning: Blade Proximity

Warns against standing near the blade or reaching over it.

Storing Accessories and Moving the Saw

Store Table Saw Accessories

Guides on storing saw accessories securely.

Raising and Lowering the Handle

Explains how to operate the saw's handle.

Move the Saw

Details how to move the table saw using its wheels.

Throat Plate and Spreader/Riving Knife Adjustment

Remove/Replace Throat Plate

Provides instructions for removing and reinstalling the throat plate.

Change Between Spreader and Riving Knife

Explains how to switch the spreader/riving knife positions.

Spreader Position for Through Cutting

Details setting the spreader for through cutting operations.

Riving Knife Position for Non-Through Cutting

Details setting the riving knife for non-through cutting operations.

Saw Blade and Anti-Kickback Pawls Installation

Check Saw Blade Installation

Guides on verifying correct blade installation and orientation.

Caution: Blade Tooth Direction

Warns that blade teeth must point down towards the saw front.

Loosen the Blade

Provides steps for loosening the blade nut.

Tighten the Blade

Provides steps for securely tightening the blade nut.

Install Anti-Kickback Pawls and Blade Guard

Details the installation of anti-kickback pawls and the blade guard.

Note: Anti-kickback Pawls for Through Cuts

Specifies that pawls are for through cuts only.

Install Anti-Kickback Pawls

Guides on installing the anti-kickback pawls.

Blade Guard and Spreader/Riving Knife Alignment

Install Blade Guard

Provides instructions for installing the blade guard.

Note: Blade Alignment Adjustment

Mentions adjusting blade alignment for different widths.

Check and Align Spreader/Riving Knife and Saw Blade

Guides on checking and aligning the spreader/riving knife.

Check Alignment of Spreader/Riving Knife

Details how to check the alignment using a square.

Adjust Spreader/Riving Knife

Explains how to adjust the spreader/riving knife position.

Operation Safety Precautions

Warning: Familiarity Breeds Carelessness

Warns against becoming careless with tool familiarity.

Warning: Eye Protection

Re-emphasizes wearing safety glasses with side shields.

Warning: Use Only Recommended Attachments

Warns against using unrecommended attachments.

Warning: Operate With Blade Guard

Advises operating the saw with the blade guard installed.

Warning: Secure Mounting

Re-emphasizes mounting the saw securely.

Applications

Lists the types of cuts the saw is designed for.

Basic Operation of the Table Saw

Explains basic plug-in and power supply requirements.

Causes of Kickback

Details various actions that can cause kickback.

Avoiding Kickback

Lists preventative measures to avoid kickback.

Cutting Aids

Introduces push sticks and push blocks.

Cutting Aids and Featherboard Use

Featherboard Function

Explains the purpose and use of featherboards.

Warning: Featherboard Placement

Warns to place featherboards in front of the blade.

Make a Featherboard

Provides instructions for making a featherboard.

Mount a Featherboard

Guides on how to mount a featherboard on the saw.

Types of Cuts and Cutting Tips

Types of Cuts Overview

Lists and illustrates six basic types of cuts.

Warning: Blade Guard and Pawls for Cuts

Stresses using safety features for cuts.

Cross Cuts

Describes how to perform cross cuts.

Rip Cuts

Explains how to perform rip cuts.

Miter Cuts

Describes how to perform miter cuts.

Warning: Push Stick Use

Advises using a push stick for ripping narrow pieces.

Bevel Cuts

Explains bevel cross cuts and bevel rip cuts.

Compound (Bevel) Miter Cuts

Describes compound miter cuts.

Cutting Tips

Provides general tips for making cuts.

Warning: Blade Speed Rating

Warns against using blades rated below tool speed.

Blade Depth and Angle Adjustments

Change Blade Depth

Guides on setting the correct blade depth.

Change Blade Angle

Explains how to adjust the blade's bevel angle.

Adjust Bevel Indicator

Details how to adjust the bevel indicator's zero point.

Rip Fence Adjustments and Use

Warning: Rip Fence Parallel to Blade

Stresses ensuring the rip fence is parallel to the blade.

Set Rip Fence Scale Indicator to Blade

Guides on setting the rip fence scale indicator.

Use the Rip Fence

Explains how to position and lock the rip fence for use.

Miter Gauge and Sliding Table Extension Use

Use the Miter Gauge

Describes how to use the miter gauge for angled cuts.

Use the Sliding Table Extension

Explains how to use the sliding table extension.

Blade Alignment (Heeling)

Warning: Blade Squareness and Kickback

Warns that blade must be square to prevent kickback.

Heeling (Paralleling) Blade to Miter Gauge Groove

Details how to align the blade parallel to the miter gauge groove.

Check Blade Squareness

Guides on checking blade squareness with a combination square.

Adjust Blade Alignment

Explains how to adjust the blade alignment using bolts.

Warning: Rip Fence Alignment After Blade Adjustments

Advises realigning the rip fence after blade adjustments.

Making Cuts: Cross Cuts

Making Cuts Overview

General advice on making cuts and blade safety.

Warning: Blade Speed Rating

Reiteration of warning about using appropriate blade speeds.

Miter Gauge Use for Angle Cuts

Advises using the miter gauge for specific cut types.

Note: Test Cuts

Recommends making test cuts on scrap wood.

Make a Cross Cut

Step-by-step instructions for performing a cross cut.

Warning: Blade Guard Assembly

Stresses the importance of the blade guard for safety.

Warning: Rip Fence as Cutoff Gauge

Warns against using the rip fence as a cutoff gauge.

Making Cuts: Rip and Miter Cuts

Make a Rip Cut

Step-by-step instructions for performing a rip cut.

Warning: Blade Guard Assembly

Reiterates safety regarding the blade guard.

Make a Miter Cut

Step-by-step instructions for performing a miter cut.

Note: Hand Placement for Miter Cut

Advises on proper hand placement during miter cuts.

Making Cuts: Bevel and Bevel Rip Cuts

Make a Bevel Cross Cut

Step-by-step instructions for performing a bevel cross cut.

Warning: Blade Guard Assembly

Reiterates safety regarding the blade guard.

Make a Bevel Rip Cut

Step-by-step instructions for performing a bevel rip cut.

Warning: Rip Fence Placement for Bevel Rip Cut

Warns about rip fence placement to avoid kickback.

Making Cuts: Compound Miter and Large Panel Cuts

Make a Compound (Bevel) Miter Cut

Step-by-step instructions for compound miter cuts.

Warning: Blade Guard Assembly

Reiterates safety regarding the blade guard.

Make a Large Panel Cut

Guides on safely cutting large panels.

Warning: Freehand Cuts

Warns against making freehand cuts.

Making Cuts: Large Panel and Non-Through Cuts

Large Panel Cut Operation

Details how to perform a large panel cut.

Making a Non-Through Cut

Step-by-step instructions for non-through cuts.

Warning: Exposed Cutter in Non-Through Cuts

Alerts to exposed cutter during non-through cuts.

Warning: Hand Safety for Non-Through Cuts

Advises using push blocks/sticks for non-through cuts.

Making Cuts: Dado Cuts

Making a Dado Cut

Step-by-step instructions for making a dado cut.

Warning: Spacers When Changing Blades

Warns about proper spacer placement when changing blades.

Warning: Push Blocks/Sticks for Dado Cuts

Advises using push aids for dado cuts.

Warning: Washer and Plate Storage

Warns about storing blade washers and throat plates securely.

Adjustments and Blade Replacement

Warning: Safety Before Adjustments

Stresses unplugging the tool before making adjustments.

General Adjustment Practice

Advises checking setups carefully before adjusting.

Replace the Blade

Step-by-step instructions for replacing the saw blade.

Install a Standard Blade

Guides on installing a new standard blade.

Blade Angle Adjustments (0° and 45°)

Set Blade at 0° and 45°

Details how to set the blade to 0° and 45° angles.

Adjust Blade for 0° (Perfectly Vertical)

Guides on adjusting the blade to a perfectly vertical position.

Adjust Blade for Exact 45°

Guides on adjusting the blade to an exact 45° angle.

Miter Gauge and Rip Fence Alignment

Adjust the Miter Gauge

Explains how to adjust the miter gauge for accurate angles.

Check Alignment of Rip Fence to Blade

Guides on checking and ensuring rip fence parallelism to the blade.

Warning: Rip Fence Parallelism

Stresses the importance of rip fence parallelism for safety.

Maintenance and Lubrication

Warning: Use Identical Replacement Parts

Advises using only identical RIDGID replacement parts.

Warning: Safety Gear During Maintenance

Recommends wearing safety glasses and dust masks during maintenance.

Warning: Unplug Tool Before Maintenance

Stresses unplugging the tool before performing maintenance.

General Cleaning

Provides guidance on cleaning plastic parts and the tool.

Warning: Avoid Solvents on Plastic Parts

Warns against using solvents on plastic parts.

Lubrication

Details lubrication points and procedures.

Clean Blade Guard and Blade

Guides on cleaning the blade guard and blade.

Troubleshooting Guide

Excess Vibration Issues

Lists causes and solutions for excess vibration.

Rip Fence Movement Issues

Covers problems with the rip fence moving or locking.

Cutting Binds or Burns Work

Addresses issues where cutting binds or burns wood.

Wood Edges Away from Rip Fence

Solves issues with wood moving away from the rip fence.

Troubleshooting Common Problems

Inaccurate 90° or 45° Cuts

Solves problems with inaccurate angle cuts.

Height/Bevel Adjusting Handwheel Hard to Turn

Addresses issues with the handwheel being stiff.

Saw Does Not Start

Lists causes and solutions for the saw not starting.

Blade Makes Poor Cuts

Solves problems related to poor cut quality from the blade.

Blade Does Not Lower

Addresses issues with the blade not lowering correctly.

Motor Labors in Rip Cut

Solves problems with the motor straining during rip cuts.

Warranty Information

3 Year Limited Service Warranty

Details the 3-year limited service warranty.

90-Day Satisfaction Guarantee

Explains the 90-day satisfaction guarantee policy.

What is Covered Under Warranty

Specifies what defects are covered by the warranty.

How to Obtain Service

Provides instructions on how to get warranty service.

What is Not Covered

Lists exclusions from warranty coverage.

No Warranties, Representations or Promises

States limitations on company warranties.

Additional Limitations

Details limitations on implied warranties and damages.

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