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Rinnai Sensei N-Series User Manual

Rinnai Sensei N-Series
119 pages
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1 11/6/2018
© 2015 Rinnai America Corporation
PROPRIETARY and CONFIDENTIAL
Enhancing Lives By Changing The Way Water Is Heated
Rinnai N-Series
Level III Service Presentation
Version 01032018GW

Table of Contents

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Rinnai Sensei N-Series Specifications

General IconGeneral
CategoryTankless Water Heater
Fuel TypeNatural Gas or Propane
SeriesN-Series
Heating Capacity199, 000 BTU
Minimum BTU Input15, 000 BTU/h
Temperature Range98°F - 185°F
Heat ExchangerCopper
Ignition TypeElectronic Ignition
Wi-Fi ConnectivityYes (with optional controller)
Safety FeaturesFreeze protection, overheat protection
DimensionsVaries by model
WeightVaries by model

Summary

Product Changes

Primary Heat Exchanger

Explains the need for a stainless steel heat exchanger due to corrosion resistance in advanced units.

Burner Design

Discusses the use of stainless steel mesh in the burner to minimize resonance noise.

Safety Circuit Modifications

Details the elimination of thermo-fuses due to improved corrosion resistance of the heat exchanger.

Gas Valve Update

Explains the switch to a zero governor gas valve for venting requirements and better control.

Service Soon Indicator

Describes the 'Service Soon' function that replaces the LC function for service scheduling.

Important Information for Installation

Installation Requirements

Mandates that installation must be performed by a licensed contractor.

Gas System Sizing

Stresses the importance of properly sizing the gas system according to codes and load.

Electrical System Specifications

Details electrical requirements, including voltage and circuit needs for proper operation.

Circulation System Sizing

Highlights the need for proper circulation system sizing and accounting for pressure drop.

Rinnai Support Centers

Technical Support

Provides contact information and operating hours for technical assistance.

Engineering and Applications Support

Offers assistance for application sizing calls and technical inquiries.

Primary Service Tools

Front Panel Removal Procedure

Controller Information and Setup

Flame Rod, Electrode & Sight Glass Plate Removal

Heat Exchanger Assembly Removal Steps

Heat Exchanger Replacement Instructions

Burner Disassembly Guide

PC Board Removal Procedure

Product Reassembly Guidelines

Accessory Connections

Optional Accessory Harnesses

Details various accessory harnesses and their part numbers for connection.

Electrical Diagnostic Points

Power System Checks

Verifying power supply, fuses, and circuits for correct operation.

Sensor and Thermistor Measurements

Procedures for measuring resistance/voltage of various sensors and thermistors.

Valve and Motor Diagnostics

Steps for checking gas valve, water flow control, and fan motor performance.

Ignition System Checks

Instructions for measuring the spark electrode and igniter system.

Fault Codes Troubleshooting

Error Code 10: Air Supply Blockage

Troubleshooting steps for air supply or exhaust blockage.

Error Code 11: No Ignition

Steps for addressing no ignition issues.

Error Code 12: Flame Failure

Remedies for flame failure.

Error Code 14: Heat Exchanger Overheat

Troubleshooting for heat exchanger overheat.

Error Code 54: High Exhaust Gas Temperature

Steps for high exhaust gas temperature.

Error Code 61: Combustion Fan Issues

Remedies for combustion fan issues.

Error Code SS: Service Soon Alert

Indicates time for service; provides reset instructions.

Limited Warranty Information

Maintenance Procedures

Inlet Water Filter Cleaning

Guide to cleaning the inlet water filter before operation and periodically.

Heat Exchanger Flush Procedure

Step-by-step instructions for flushing the heat exchanger.

Water Recommendations

Gas Requirements and Troubleshooting

Gas Supply Troubleshooting

Details issues caused by insufficient gas supply and troubleshooting steps.

Gas Conversion Process

Gas Conversion Steps

Steps for installing new orifices and gaskets during gas conversion.

Programming Parameter Settings

Parameter Adjustment Overview

Explains adjustments for max temperature, altitude, and flow rate.

Adjusting Maximum Temperature

Step-by-step guide to changing the maximum temperature setting.

Adjusting Altitude Parameter

Instructions for adjusting the altitude parameter setting.

Adjusting Maximum Flow Rate

Guide to modifying the maximum water flow rate setting.

Obtaining Performance Data

Performance Data Details

Lists various performance data points and their units.

Maximum Vent Length Quick Reference

Cascading Multiple Units (Commercial)

Programming Cascade Communication

Details how to set up and configure cascaded water heaters.

Servicing or Replacing Cascading Units

Voltage and Resistance Values

Electrical Diagnostic Points Summary

Comprehensive guide to electrical diagnostic checks and values for key components.

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