RIX Industries MAN-2PS2B-N2 Page ii
Table of Contents
Revision History ......................................................................................................................................................................... i
Table of Contents ..................................................................................................................................................................... ii
Parts, Service & Technical Support ................................................................................................................................. iv
Safety Precautions .................................................................................................................................................................... v
Compressor Warranty .......................................................................................................................................................... vi
Compressor Specifications ................................................................................................................................................ vii
Chapter 1 - Compressor Overview ................................................................................................................................... 1
1.1 Introduction............................................................................................................................................................ 1
1.2 Description .............................................................................................................................................................. 1
1.3 Cooling ...................................................................................................................................................................... 1
1.4 Gas Compression .................................................................................................................................................. 1
1.5 Crankcase Lubrication ....................................................................................................................................... 2
Chapter 2 – Installation ......................................................................................................................................................... 3
2.1 Mounting .................................................................................................................................................................. 3
2.2 Gas Plumbing ......................................................................................................................................................... 3
2.3 Electrical Connections ........................................................................................................................................ 4
2.4 Storage ...................................................................................................................................................................... 4
Chapter 3 - Start-Up & Operating Parameters ............................................................................................................. 5
3.1 Pre-startup System Inspection ....................................................................................................................... 5
3.2 Start-Up .................................................................................................................................................................... 5
3.3 Normal Operating Conditions ......................................................................................................................... 5
Chapter 4 - Control System .................................................................................................................................................. 6
4.1 System Overview .................................................................................................................................................. 6
4.2 Manual Operation Mode .................................................................................................................................... 6
4.3 Auto Operation Mode ......................................................................................................................................... 6
4.4 Control logic Description .................................................................................................................................. 7
4.5 Safety Device Set Points ..................................................................................................................................... 7
Chapter 5 - Routine Inspection & Scheduled Maintenance .................................................................................... 8
5.1 Introduction............................................................................................................................................................ 8
5.2 Routine Inspection ............................................................................................................................................... 8
5.3 Scheduled Maintenance ..................................................................................................................................... 8
5.4 Gas Filter Service .................................................................................................................................................. 9
5.5 Compressor Valve Service ................................................................................................................................ 9
5.6 Running Gear Inspection ................................................................................................................................... 9
5.7 Piston Ring Replacement .................................................................................................................................. 9
5.8 Compression Cylinder Inspection ................................................................................................................. 9
5.9 Connecting Rod Bearings Inspection ......................................................................................................... 10
5.10 Instrument Calibration .................................................................................................................................... 10
Chapter 6 - Troubleshooting ............................................................................................................................................. 11
6.1 Compressor Symptoms .................................................................................................................................... 11
Chapter 7 - Corrective Maintenance .............................................................................................................................. 13
7.1 Introduction.......................................................................................................................................................... 13
7.2 Gas Leak Check .................................................................................................................................................... 13
7.3 Cylinder Heads .................................................................................................................................................... 13
7.4 Compressor Valves ............................................................................................................................................ 14
7.5 Compression Cylinders .................................................................................................................................... 15
7.6 Compression Rings ............................................................................................................................................ 15
7.7 Piston Assembly .................................................................................................................................................. 16