EasyManua.ls Logo

Roadmaster BrakeMaster 9100 Series User Manual

Default Icon
8 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
BrakeMaster 9100 and 9160
for motorhomes with air or air over hydraulic brakes
Second Motorhome Kit
Installation Instructions
Time Tested • Time Proven
ROADMASTER, Inc. • 6110 NE 127th Ave. • Vancouver, WA 98682 • 800-669-9690 • fax 360-735-9300 • roadmasterinc.com
© 2010-2020 ROADMASTER, Inc. All rights reserved. 854478-04 11/20
Part number 98200
roadmasterinc.com/patents for patent info
Question and Answer IconNeed help?

Do you have a question about the Roadmaster BrakeMaster 9100 Series and is the answer not in the manual?

Roadmaster BrakeMaster 9100 Series Specifications

General IconGeneral
BrandRoadmaster
ModelBrakeMaster 9100 Series
CategoryAutomobile Accessories
LanguageEnglish

Summary

Preparation and Safety

Pre-Installation Safety and Definitions

Explains safety symbols, critical warnings, and essential pre-installation checks.

Install the Motorhome Monitor

Monitor Connection and Routing

Attaches the rear quick coupler and routes the monitor wire to the motorhome dashboard.

Dashboard LED Indicator Installation

Mounts the LED indicator on the dashboard and connects its power and ground wires.

Air Line Installation

Connection Points Identification

Identifies connection points at air brake relay valve, air booster housing, or use of tees.

Motorhome Support and Safety

Ensures the motorhome is safely supported and blocked before releasing the parking brake.

Air Brake System Connection

Connects air line to an open port on the air brake relay valve using fittings and sealant.

Air Over Hydraulic System Connection

Connects air line to the main brake air booster housing, verifying the port.

Tee Connection for Service Port

Connects air line using a tee to the service port if no open port is available.

Air Line Fitting and Assembly

Assembles the air line with compression nut, ferrule, and brass insert for a secure connection.

Air Line Routing and Protection

Routes the air line, avoiding heat, sharp edges, and kinks for safety and functionality.

Final Air Line Connection

Connects the air line to the female quick coupler at the rear of the motorhome.

System Test

Vehicle Connection and Preparation

Connects tow bar, prepares towed vehicle, and secures air lines and monitor wiring.

Air System Leak Check

Checks the air system for leaks using a leak check solution with an assistant.

Braking System Operation Verification

Verifies air cylinder extension/retraction with motorhome brake pedal operation.

Monitor Functionality Check

Confirms the monitor LED illuminates correctly when the brake pedal is depressed.

Breakaway System Test

Tests the breakaway system by removing the pin, confirming cylinder extension and retraction.

Towed Vehicle Lighting Test

Verifies towed vehicle brake lights and turn signals operate correctly with motorhome signals.

Troubleshooting

Monitor LED Not Illuminating

Diagnoses why the monitor LED fails to illuminate, checking connections and wiring.

No System Response After Installation

Troubleshoots lack of system response, checking engine, brake release, and air line connections.

Air Cylinder Retraction Failure

Addresses issues where the air cylinder does not retract, checking for kinks or debris.

Abrupt Braking and Tire Issues

Resolves abrupt braking and 'flat-spotting' by managing towed vehicle vacuum and brake pressure.

Related product manuals