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Roadmaster Sterling User Manual

Roadmaster Sterling
24 pages
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CONTENTS OF THIS
MANUAL MUST BE
READ BY OWNER
by R O A D M A S T E R
T HE F INEST T OW B AR O N T HE PLANET
Owner's Manual
IMPORTANT!

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Roadmaster Sterling Specifications

General IconGeneral
BrandRoadmaster
ModelSterling
CategoryAutomobile Accessories
LanguageEnglish

Summary

FREE EXTENDED WARRANTY

Warranty Registration and Benefits

Details on how to register for warranty and receive a free one-year extension by mailing the card within 30 days.

Warranty Procedures

Instructions on contacting ROADMASTER for product issues and warranty repairs or replacements.

Finding Your Tow Bar Serial Number

Guidance on locating the tow bar serial number on a label for warranty information.

10 MUSTS FOR TOWING SAFETY

Tow Bar Leveling

Ensures the tow bar remains level with the motorhome, not exceeding 6 inches off level.

Steering and Vehicle Attachment Rules

Requires steering to be unlocked and prohibits backing up the motorhome with the towed vehicle attached.

Tow Bar Security and Maintenance

Emphasizes securing the tow bar with pins/padlocks and keeping it clean and lubricated.

Warranty Registration Requirement

Stresses the importance of filling out and mailing the warranty registration card promptly.

Vehicle Preparation for Towing

Covers checking manufacturer instructions, vehicle compatibility, safety cables, and turning radius.

Important Cautions and Disclaimers

Highlights critical warnings like never backing up and potential consequences of non-compliance.

INSTALLER MUSTS FOR SAFETY

Installer's Role in Owner Operation Training

Installer must demonstrate tow bar operation and ensure the owner understands instructions.

Hitch/Receiver Rating Guidance

Installer must caution owner to use a hitch rated higher than the towed vehicle's weight.

Tow Bar Security Guidance

Installer must ensure owner understands the need for designated pins and/or padlocks.

Mounting Bracket Installation

Installer must bolt the QD base to a bracket attached to the vehicle's frame or unibody.

Safety Cable and Warranty Advice

Installer must advise owner on safety cable use and stress warranty card submission.

Tow Bar Mounting and Vehicle Suitability

Installer must ensure proper tow bar mounting and vehicle suitability for towing.

HOOK-UP INSTRUCTIONS

Safety Precautions During Hook-Up

Caution to avoid getting hands or body parts caught between moving components during operation.

Mounting the Quick Disconnect Base

Step-by-step guide for mounting the STERLING Quick Disconnect Base as per installation instructions.

Connecting to Motorhome Receiver

Instruction to insert the folded tow bar into the motorhome's receiver and secure it.

Positioning Tow Bar Arms Vertically

How to hold and rotate tow bar arms to a vertical position, with a warning about potential injury.

Securing Tow Bar Arms Horizontally

Procedure to bring arms to horizontal, align with base, and secure with base pin and linch pin.

Connecting Second Tow Bar Arm and Vehicle Checks

Connect the other arm and verify steering, transmission, brakes, and safety cables are ready.

Finalizing Hook-up and Verifying Locks

Pull away slowly to engage AUTOWLOK system and visually verify locks are engaged.

Base Pin Installation Warning

Crucial reminder that base pins must be installed and locked to prevent loss of towed vehicle.

DISCONNECT INSTRUCTIONS

Standard Disconnect Procedure

Steps for disconnecting: set brake, disconnect cables/wiring, release handles, remove base pins.

Troubleshooting Difficult Releases

Tips for releasing the locking mechanism, including turning the steering wheel or running the engine.

Caution Against Leverage Tools

Warning not to use leverage tools on release handles to avoid damage and warranty voiding.

WIRING INSTRUCTIONS

Wiring the Tow Bar Plug

Instructions for wiring the plug, including routing through safety channels and applying sealant.

Installing Electrical Sockets

Guidance on finding a location, preparing, and running wires for the electrical sockets.

Connecting and Securing Sockets

How to connect wires to sockets, tighten set screws, and weather-proof the connections.

Final Wiring Connection and Testing

Steps for connecting the 4-wire cord and testing lights for proper operation.

SAFETY CABLES INSTRUCTIONS

Safety Cable Rating Warning

Warning to use only 6,000 lb. or higher rated safety cables for towing.

Cable Installation Procedure

Instructions on how to route the safety cables through the safety channels.

Storing Cables and Wiring

Guidance on how to properly store the safety cables and wiring when not in use.

Connecting Cables to Anchor Bracket

Procedure for connecting cables to the anchor bracket and attaching to baseplates with short cables.

Crossing Safety Cables

Instructions to always cross cables under the hitch for added support in case of failure.

Managing Safety Cable Slack

Advice on ensuring sufficient slack for turns and handling cables that are too short or too long.

Using Specific Safety Cables for Brackets

Requirement to use short safety cables with ROADMASTER brackets that have removable arms.

Cable Weight Capacity Reminder

Reiteration that safety cables are rated at 6000 lbs. per pair and vehicle weight should not exceed this.

CRITICAL SAFETY WARNINGS

Rating and Connection Requirements

Do not tow with components rated less than vehicle weight; safety cables must connect frame to frame.

Tow Bar Security and Modification Risks

Ensure tow bar is secure with all pins/locks; never heat, bend, or weld the tow bar.

Vehicle State During Hook-up/Un-hook

Towed vehicle must have emergency brake set and be in Park during hooking or un-hooking.

Operational Caution for Moving Parts

Use caution to avoid pinching, crushing, or cutting body parts between moving components.

TOW BAR LEVELING GUIDELINES

Maximum Out-of-Level Limit

Do not tow if the STERLING tow bar is over 3 inches out of level in either direction.

Determining Safe Angle

Procedure to measure ground-to-receiver and ground-to-base pin heights to check level.

Caution with Receiver Extensions

If using receiver extensions, the tow bar must not be more than 3 inches out of level.

Risks of Out-of-Level Towing with Extensions

Discusses problems like strain, wear, and sway, and warranty voiding from out-of-level towing with extensions.

CARE & CLEANING

Tow Bar Cleaning Procedure

Guidelines for cleaning the tow bar using a cleaner, working it into moving parts, and draining.

Lubrication and Lock Housing Warning

Apply silicone lubricant to the tow bar, but avoid spraying directly into the lock housing.

Benefits of Maintenance

Proper cleaning and lubrication prevent corrosion and ensure smooth operation of the tow bar.

Base Pin Maintenance Tip

Keeping base pins clean and lubricated eases the disconnect process.

PARTS AND COMPONENTS

Identification of Tow Bar Parts

Diagram and list identifying the various parts and components of the tow bar system.

Optional Items List

List of optional accessories available for the tow bar system, not shown in the main diagram.

ROADMASTER LIMITED WARRANTY

Warranty Coverage and Duration

Details the one-year warranty for defects in workmanship and materials under normal use.

Warranty Exclusions

Lists conditions not covered, including shipment damage, misuse, improper installation, and wear.

Liability Limitations

Excludes liability for incidental or consequential damages, with state variations noted.

Manufacturer's Warranty Responsibility

Roadmaster's responsibility is limited to repair or replacement of defective products.

Purchaser's Warranty Responsibility

Purchaser must complete and mail the warranty registration card within 30 days of purchase.

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