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ROBBE Calif A21 S - User Manual

ROBBE Calif A21 S
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Montage- und Bedienungsanleitung
Assembly and operating instructions
Notice de montage et d´utilisation
Calif A21 S
No. 3034
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ROBBE Calif A21 S Specifications

General IconGeneral
BrandROBBE
ModelCalif A21 S
CategoryAircrafts
LanguageEnglish

Summary

Technical Specifications

Model Dimensions

Details on the model's wingspan, length, and total surface area.

Weight and Airfoil Data

Information regarding the model's all-up weight and wing section profile.

General Building Advice

Assembly Process Overview

Read instructions and illustrations thoroughly before commencing construction.

Surface Preparation and Part Identification

Prepare all gluing surfaces with sandpaper and use identification drawings for parts.

Radio Control System Requirements

Recommended RC System Configuration

Specifies a 9-channel radio control system with 10 servos for optimal model operation.

Retractable Under carriage Notes

Installation of Retract Unit

Guidance on fitting the twin-wheel retract unit, referring to its separate instructions.

Calif ARF Covering Care

Re-tensioning Covering Film

Instructions on using a heat gun to re-tighten covering film slackened by temperature changes.

Directional Conventions

Viewing Directions in Manual

Specifies that directions (e.g., 'right') are viewed from the tail of the model looking forward.

Kit Contents Calif A21 S

Included Parts List

Detailed list of all components and quantities provided in the Calif A21 S model kit.

Fuselage Frame Assembly Steps

Attaching Undercarriage Reinforcements

Glue reinforcement doublers to the rear main bulkhead, ensuring accurate alignment of openings.

Assembling RC Installation Frame

Connect bulkhead, side panels, and servo frame to create the RC installation structure.

Securing Main Bulkhead

Position and glue the prepared main bulkhead onto the assembled fuselage frame.

Aero-Tow Release Servo Installation

Parts Required for Servo Mounting

Lists components needed: longitudinal former, spacer rails, retaining plate, and mounting blocks.

Positioning and Securing Tow Release Servo

Place servo in former, glue strips, sand servo lug, and secure mounting blocks with cyano.

Installing Retaining Strap for Servo

Mark, drill, and attach retaining strap to blocks using self-tapping screws.

Fuselage Internal Frame Assembly

Installing Servo Frame in Fuselage

Place servo frame, align horizontally, and glue with thickened epoxy for stability.

Installing Switch Support and Formers

Insert switch support, longitudinal former, and front half-former into their respective fuselage positions.

Gluing Internal Wooden Components

Align and securely glue all internal wooden parts to each other and to the fuselage.

Installing Servos and Switch

Mount the servos and the electrical switch into their designated housing and supports.

Cockpit and Wing Fairing Installation

Fitting the Cockpit Insert

Place cockpit insert, check fit, sand edges if needed, and glue dowel in place.

Creating Fuselage Slot for Dowel

File a precise slot in the fuselage to accept the locating dowel for snug fit.

Drilling for Cockpit and Wing Root Fairing

Drill holes through cockpit insert and wing root fairing, then enlarge fuselage holes.

Canopy Latch Mechanism Assembly

Assembling Canopy Latch Rod and Tube

Solder sleeve to steel rod, insert into guide tube, and fit assembly into fuselage and fairing holes.

Securing Guide Tube and Positioning Latch Sleeve

Glue guide tube flush to fuselage, cut excess, and position sleeve for reliable latch operation.

Final Cockpit and Canopy Fitting

Completing Canopy Latch Operation

Mark rod exit, slide sleeve, cut rod, and solder ball for canopy latch activation.

Installing Optional Cockpit Interior

Install any desired scale interior details for the cockpit at this stage of assembly.

Attaching Canopy to Cockpit Insert

Protect fuselage, fit cockpit insert, trim canopy for fit, and glue to insert.

Elevator Linkage Assembly

Bending Elevator Joiner Rod Ends

Bend elevator joiner rod ends at right angles and attach ball-end bolt and collet assembly.

Preparing Elevator Surfaces for Linkage

Mark and drill holes in elevators, relieving surfaces for unrestricted movement.

Securing Elevator Joiner Rod

Glue the completed elevator joiner rod securely into the prepared holes in the elevators.

Elevator Servo and Tailplane Installation

Installing Elevator Servo in Fin

Connect extension lead, trim servo arm, place servo in fin, drill, secure, and route cable.

Attaching Tailplane and Connecting Linkage

Fix tailplane to fin, connect pushrod to servo arm, and check elevator travel for obstruction.

Mounting Clevis;Cross-Lever Unit

Mount the clevis and cross-lever unit onto the elevator servo output arm.

Rudder Assembly and Fittings

Preparing Tailpost for Ring Screw

Drill tailpost, cut ring-screw to length, and fit it, ensuring correct distance from center.

Finishing Rudder Bottom Edge

Sand the extreme bottom edge of the rudder horizontally to ensure proper fit and alignment.

Attaching Brass Sleeves to Rudder

Glue brass sleeves and facing strip to the rudder leading edge for secure pivoting.

Final Rudder Attachment and Checks

Positioning Rudder for Fit and Recess Marking

Offer rudder to fin, mark recess location for ball-end bolt, and file as needed.

Securing Rudder Pivot and Linkage Check

Bend pivot rod, insert to secure rudder, check elevator linkage movement, and glue ring-screw.

Rudder Horns and Linkage Setup

Marking and Drilling Rudder Horn Holes

Mark and drill holes for rudder horns (ring-screws) on both rudder sides at an angle.

Installing and Securing Rudder Horn Ring Screws

Cut, countersink, install ring screws into rudder, and secure with cyanoacrylate.

Braided Wire Linkage Preparation

Cut braided wires, fit brass sleeves through ring screws, crimp, and solder for rudder actuation.

Connecting Rudder Servo Linkage

Routing Rudder Linkage Wires

Thread the two braided wires forward through the fuselage to connect to the rudder servo.

Securing Rudder and Checking Movement

Position rudder, mark slots, fit top pivot rod, check movement, and ensure clearance.

Connecting Clevis Assemblies and Tensioning Wires

Screw clevises onto couplers, connect to servo, tension wires, and mark correct length.

Finalizing Rudder Linkage Connections

Double wires, disconnect clevises, fit couplers, solder joints, and trim excess wire.

Aero-Tow Release Mechanism Installation

Preparing Fuselage for Release Mechanism

Drill an 8 mm diameter hole centrally in the fuselage at the specified point.

Fabricating Release Mechanism Block and Tube

Shape hardwood block, drill 3.2 mm hole, and glue in a 120 mm guide tube.

Connecting Release Mechanism Pushrod and Servo

Drill block/tube, connect pushrod to servo, glue block, and adjust servo for reliable towline release.

Optional Retract Unit (Wheel Doors)

Preparing Wheel Door Templates

Cut out templates for the retract wheel doors from the provided sheet.

Positioning and Fixing Templates in Fuselage

Lay templates inside fuselage against bulkheads, optionally fixing with rubber cement.

Cutting and Preparing Wheel Door Panels

Drill cut lines, trim supports, glue in place, mark and cut panels for doors.

Preparing Wheel Wells for Hinges

File notches in wheel wells for pin hinges and drill holes for hinge supports.

Wheel Door Assembly and Installation

Preparing Wheel Door Components and Hinges

Glue rails/strips to doors, assemble pin hinges, bend S-hooks, and glue them to doors.

Fitting and Securing Wheel Doors

Place doors in fuselage, align, tape, and glue pin hinges to fuselage interior.

Connecting Rubber Bands and Testing Door Operation

Drill supports, connect rubber bands to S-hooks, wrap around strips, and check reliable door opening/closing.

Wing Panel Attachment and Separation

Preparing and Installing Wing Joiner Rods

Degrease/roughen rods, slide into sockets, fit screws, pull rods out 1mm, and tighten.

Attaching Wings to Fuselage and Epoxy Curing

Fit tailplane, plug in wings, align, mask fuselage, apply epoxy to sockets, and allow to cure.

Separating Wing Control Surfaces

Loosen screws, withdraw wings, and separate ailerons, camber-changing flaps, and brake flaps.

Wing Servo Installation and Control Surface Setup

Installing Aileron Servos and Servo-Locks

Install aileron servos with Servo-Locks, glue base, cut servo arm, and secure.

Setting Neutral and Differential Aileron Travel

Tape ailerons neutral, set servos neutral, and offset servo arms for differential travel.

Installing Servo Covers and Other Wing Servos

Fit Servo-Lock covers and repeat for camber-changing and brake flap servos.

Brake Flap Servo Synchronization

Connect brake flap servos to the same output using a Y-lead; ensure they rotate in the same direction.

Final Wing Assembly and Securing

Fitting Incidence Pegs and Locking Wings

Drill holes for incidence pegs and wing root rib, fit pegs, mask fuselage, plug in wings, align, and epoxy.

Attaching and Securing Winglets

Drill winglets, mark hole positions, grease screw, epoxy rivet nut, and glue rear dowel.

Securing Winglets with M2.5 x 10 Screws

Hold winglets against wing panels and secure them using the M2.5 x 10 screws.

Receiver Connection and Model Balancing

Connecting Receiver and Aerial

Uncoil aerial, fit in tube or outside fuselage, pack receiver/battery, and connect system components.

Balancing the Model and CG Check

Assemble model, connect servos, attach tailplane, check CG (approx. 55 mm), and add ballast if needed.

Control Surface Function Test and Throws

Initial System Checks and Neutral Settings

Connect servos, switch on RC, check neutral settings, rotation direction, and brake flap sync.

Setting Control Surface Throws and Mixer Programming

Select mixer program, tune travels to stated values, and mark servo connectors.

Test Flying Procedure and Safety

Get assistant for launch, take control, check response, and trim immediately.

Flight Operations and Final Adjustments

Initial Launch and Trim Adjustments

Launch with good thrust, take control, and trim the model immediately if required.

Checking Control Response and Flap Effects

Gain safe height, check response to controls, and verify flap effects.

Post-Flight Adjustments for Optimal Trim

Observe model carefully, adjust linkages after first landing to center trims.