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Robin EH25 Service Manual

Robin EH25
83 pages
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Table of Contents

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Robin EH25 Specifications

General IconGeneral
BrandRobin
ModelEH25
CategoryEngine
LanguageEnglish

Summary

Performance

Maximum Output

Defines maximum engine output after break-in.

Continuous Rated Output

Defines optimal output for engine life and fuel efficiency.

Maximum Torque

Defines torque at maximum output speed.

Performance Curves

Graphical representation of engine performance characteristics.

General Description of Engine Components

Cylinder and Crankcase

Describes the integrated aluminum diecast cylinder and crankcase.

Main Bearing Cover

Details the aluminum diecast main bearing cover and its functions.

Crankshaft

Describes the forged carbon steel crankshaft and its features.

Connecting Rod and Piston

Explains the forged aluminum alloy connecting rod and cast piston.

Piston Rings

Details the piston rings made of special cast iron.

Camshaft

Describes the camshaft construction for D and B type engines.

Valve Arrangement

Explains the valve placement and cooling air flow.

Cylinder Head

Describes the aluminum diecast cylinder head for efficient combustion.

Governor System

Explains the centrifugal flyweight governor system.

Cooling System

Details the cooling system using flywheel fins and baffles.

Lubrication

Describes the splash lubrication method.

Ignition System

Explains the transistor controlled magneto ignition system.

Carburetor

Describes the horizontal draft carburetor with float system.

Air Cleaner

Details the urethane foam element air cleaner.

Sectional View of Engine

Provides a cross-sectional diagram of the engine.

Disassembly and Reassembly

Cautions

Important warnings and precautions for disassembly/reassembly.

Special Tools

Lists necessary special tools for disassembly.

Disassembly Procedures

Step-by-step guide for disassembling engine components.

Reassembly Procedures

Step-by-step guide for reassembling engine components.

Break-in Operation

Procedure for running in a newly overhauled engine.

Ignition System

Type of Ignition System

Identifies the ignition system types used (UTCI, TIC).

Basic Theory

Explains the operational principle of the ignition timing system.

Wiring Diagram

Provides electrical wiring diagrams for the ignition system.

Carburetor

Operation and Construction

Explains the carburetor's float, pilot, and main systems.

Disassembly and Reassembly

Details carburetor disassembly and reassembly steps.

Starting System

Recoil Starter

Covers disassembly and reassembly of the recoil starter.

Troubleshooting

Starting Difficulties

Lists common causes for engine starting problems.

Engine Misfires

Identifies reasons for engine misfires.

Engine Stops

Lists causes for unexpected engine shutdown.

Engine Overheats

Explains common causes of engine overheating.

Engine Knocks

Details causes of engine knocking or pinging.

Engine Backfires Through Carburetor

Lists causes for engine backfiring.

Installation

Installing

Instructions for carefully mounting and supporting the engine.

Ventilation

Requirements for proper engine cooling and air supply.

Exhaust Gas Discharge

Guidelines for safe exhaust gas venting.

Power Transmission to Driven Machines

Information on belt drives and flexible couplings.

Service Data

Clearance Data and Limits

Specifications for engine component clearances and wear limits.

Torque Specifications

Torque values for various engine bolts and nuts.

Oil Grade Chart

Chart for selecting appropriate lubricant viscosity based on temperature.

Maintenance and Storage

Daily Maintenance

Routine checks and cleaning for daily operation.

Initial 20 Hrs. Maintenance

Initial maintenance after 20 hours of operation.

Every 50 Hrs. (10 Days) Maintenance

Scheduled maintenance every 50 hours or 10 days.

Every 500~600 Hrs. Maintenance

Maintenance tasks for 500-600 hours of operation.

Every 1000 Hrs. (Yearly) Maintenance

Annual engine overhaul and service.

Engine Storage

Procedures for storing the engine.

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