The R-Connect device is a multiprotocol datalogger designed for installation on various Robopac wrapping machines. It facilitates remote monitoring and management of machine operations, including film consumption tracking. The device comes in two main modules: the Z-UMTS module and the Z-PASS2 module, each compatible with specific machine groups.
Function Description:
The R-Connect device serves as a data acquisition and communication unit, enabling remote connectivity for Robopac machines. Its primary functions include:
- Data Logging: It records various operational parameters of the wrapping machine.
- Remote Monitoring: Allows for remote access to machine data, including software release, GSM field strength, and UTC (date/time).
- Activation and Registration: The device requires activation and registration to establish communication with the remote server. This involves entering specific codes (IMEI, ICCID) and initiating a registration process through the machine's interface.
- Film Consumption Installation (Optional): An optional feature allows for tracking film consumption. This involves installing a sensor and a new roll in a specific configuration on the carriage. The sensor detects the presence or absence of metal on the roll, providing data for consumption calculations.
Important Technical Specifications:
- Modules:
- Z-UMTS Module: Compatible with Technoplat 2000, Masterplat, Masterwrap, Rotoplat series 8, Rotary, Rototech, Technoplat CW/CS series 8, Robot S6, Robot Master, and Ecoplat PLUS - NEW machines (produced from July 2017).
- Z-PASS2 Module: Compatible with Technoplat 3000, Combitech, Spiror, Orbit/Compacta S, and Rototech 3000 machines (produced from September 2017).
- Power Supply (Z-UMTS): 19-40 VDC or 19-28 VAC (50-60Hz), Max 6.5 W.
- Interfaces (Z-UMTS): Micro SD Card, Power Supply, Analog IN 1, 2, Digital IN 1, 2, Digital IN 3, 4, SIM Card, RS485 COM1 and Power Supply, Ethernet, Relay OUT 2, Relay OUT 1, RS485/RS232 COM2 (SW2), Micro USB.
- Interfaces (Z-PASS2): USB #1, COM1.
- Connectivity: HSPA+ Unit - RTU multiprotocol datalogger (Z-UMTS), GSM signal for communication.
- Antenna: Can be directly mounted on the module (Robots) or connected via cable (other machines).
Usage Features:
- Installation Procedure: The installation involves mechanical fixing of the datalogger module and antenna, followed by electrical connections. The specific mounting locations and connection points vary depending on the machine model.
- SIM Card Insertion: A SIM card (A) must be inserted into the DATALOGGER MODULE (B) for communication.
- IMEI Code Annotation: The IMEI code, found on the device label, must be recorded as it's required for module activation.
- Device Registration:
- Ecoplat PLUS BASE - NEW: Requires entering a service password (6161 or User A, Psw 0002 for Technoplat 3000) and navigating to the R-connect page. Activation is initiated by simultaneously pressing "ROTATION SPEED +" [2+], "ROTATION SPEED -" [2-], and "RESET" [4] buttons. The "START" button [3] then begins the activation procedure.
- Ecoplat PLUS FRD - NEW: Requires reaching the "RCR" page in the counters display mode (by pressing the jog during startup and navigating to RCR) and pressing the "START" button. The procedure is complete when all four LEDs in the top line of the display light up.
- Rotoplat series 8, Technoplat CW-CS series 8, Rotary, Rototech, Technoplat 2000, Robot S6, Masterplat, Robot Master, Masterwrap: Registration involves checking FW Release and GSM FIELD values (must be > 0), ensuring the Rconnect logo LED is GREEN (Modbus OK), and pressing the 'REGISTER' button until all 4 LEDs are green. For Masterplat, Robot Master, Masterwrap, the jog is used to display "TEST" and then "WAIT" while 4 green signals indicate successful communication.
- Technoplat 3000, Spiror, Compacta S / Orbit, Combitech, Rototech 3000: Registration involves checking APP-VERSION and GSM Signal values (must be > 0), pressing the REGISTER button, and waiting for a green confirmation icon (V).
- Activation: Final activation requires sending an email to
activation.machinery.rconnect@robopac.com with the machine serial number, IMEI code, and ICCID of the SIM.
- Film Consumption Tracking (Optional):
- Sensor Mounting: A sensor (S) and a new roll (P) are installed on the carriage. The sensor must be mounted 2-3 millimeters from a metal plate on the roll.
- Sensor Check: The sensor should be ON (light on) when in front of the metal section of the roll and OFF (light off) when in front of the non-metal section.
- Roll Placement: The new roll is typically mounted in place of a free roll or an emergency roll on the carriage. Specific mounting locations are provided for different machine models (Ecoplat PLUS - NEW, Masterplat, Rotoplat, Technoplat CS-CW, Rotoplat DW-DWC, Rotary, Rototech, Robot S6, Robot Master).
- Electrical Connection (Film Consumption Sensor): The film consumption sensor is connected to INPUT 13 of the R-CONNECT module.
Maintenance Features:
The document primarily focuses on installation and activation. No specific maintenance features are detailed beyond the initial checks during registration (e.g., verifying FW Release, GSM FIELD, and LED indicators). Regular monitoring of the R-Connect device's status through the machine interface (e.g., GSM signal strength, registration state) would be part of ongoing operational checks.
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