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Robopac ROTOPLAT 108-308-508-708 User Manual

Robopac ROTOPLAT 108-308-508-708
121 pages
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ROTOPLAT 108-308-508-708
ROTOPLAT LP 308FR-508PDS-708PVS
ROTOPLAT TP 108-308-508-708
USE AND MAINTENANCE MANUAL
ENG

Table of Contents

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Robopac ROTOPLAT 108-308-508-708 Specifications

General IconGeneral
ModelROTOPLAT 108-308-508-708
CategoryIndustrial Equipment
Maximum Wrapping Height2200 mm
Film Width500 mm
Dimensions (LxWxH)Varies by model

Summary

1. GENERAL INFORMATION

1.1. PURPOSE OF THE MANUAL

Explains the manual's aim to provide safe operating instructions for the machine.

1.2. MANUFACTURER AND MACHINE IDENTIFICATION

Details information found on the machine's identification plate for operation and safety.

1.3. TERMS AND DEFINITIONS

Defines recurring terms used in the manual to ensure clarity and understanding.

1.3.1. PICTOGRAMS INDICATING DANGER

Summarizes safety-related pictograms that indicate danger.

1.3.2. PICTOGRAMS INDICATING PROHIBITION

Summarizes safety-related pictograms that indicate prohibitions.

1.3.3. PICTOGRAMS INDICATING OBLIGATION

Summarizes safety-related pictograms that indicate obligations.

1.4. HOW TO REQUEST ASSISTANCE

Provides contact details for technical assistance and spare parts requirements.

2. SAFETY INFORMATION

2.1. GENERAL SAFETY WARNINGS

Provides essential safety guidelines and warnings for safe machine operation.

2.2. SAFETY WARNINGS FOR HANDLING AND INSTALLATION

Details safety precautions required for handling and installing the machine.

2.3. SAFETY WARNINGS FOR USE AND OPERATION

Outlines safety rules for operating the machine correctly and safely.

2.4. SAFETY WARNINGS RELATED TO MISUSE

Warns about potential misuse and defines employer obligations for safety.

2.5. SAFETY WARNINGS ON RESIDUAL RISKS

Highlights risks that remain even after all safety solutions have been applied.

2.6. SAFETY WARNINGS FOR ADJUSTMENTS AND MAINTENANCE

Covers safety precautions for machine adjustments and maintenance operations.

2.7. SAFETY WARNING FOR THE ELECTRICAL EQUIPMENT

Specifies safety conditions necessary for the machine's electrical components.

2.8. INFORMATION AND SAFETY SIGNS

Explains the location and meaning of safety and information signs affixed to the machine.

2.9. PERIMETER AREAS

Illustrates the required working and safety perimeter areas around the machine.

3. TECHNICAL INFORMATION

3.1. MACHINE GENERAL DESCRIPTION

Provides an overview of the machine's function as a palletized load wrapper.

3.1.1. MACHINE MODELS DESCRIPTION

Details the different machine models and their general features.

3.2. DESCRIPTION OF THE OPERATION CYCLE

Explains the step-by-step process of the machine's operation cycle.

3.3. SAFETY DEVICE DESCRIPTION

Describes the various safety devices installed on the machine.

7. Emergency button

Explains the function and reset procedure for the emergency stop button.

8. Key-operated switch

Describes the key-operated switch for overriding emergency conditions.

3.4. DESCRIPTION OF ELECTRICAL DEVICES

Lists and describes the various electrical components of the machine.

3.4.1. REMOTE CONTROL SOFTWARE

Explains the machine's remote control software and its functions.

3.5. DESCRIPTION OF PNEUMATIC DEVICES

Details the pneumatic devices used in the machine's operation.

3.6. DESCRIPTION OF ACCESSORIES ON REQUEST

Lists optional accessories available to enhance machine performance.

7. Creasing device

Explains the function of the creasing device for reinforcement.

8. Film reinforcement tool

Describes the tool used for creating film reinforcement on the product base.

9. Roll-container stop device

Details the stop device for roll-container wrapping.

3.7. "ROTOPLAT 308-508-708" TECHNICAL DATA

Provides dimensional specifications for the Rotoplat 308-508-708 model.

3.7.1. MACHINE AND PALLET DIMENSIONS

Lists machine and pallet dimensions for the Rotoplat 308-508-708.

3.7.2. MACHINE TECHNICAL FEATURES

Details the technical specifications of the Rotoplat 308-508-708 machine.

3.7.3. PRESSER TECHNICAL FEATURES

Lists technical specifications for the presser unit.

3.7.4. PNEUMATIC CREASING HEAD TECHNICAL FEATURES

Details technical features of the pneumatic creasing head.

3.7.5. SPOOL FEATURES

Provides specifications for different types of film spools.

3.8. "ROTOPLAT LP 308 - 508 - 708" TECHNICAL DATA

Presents dimensional specifications for the Rotoplat LP 308-508-708 model.

3.8.1. MACHINE AND PALLET DIMENSIONS

Lists machine and pallet dimensions for the Rotoplat LP 308-508-708.

3.8.2. MACHINE TECHNICAL FEATURES

Details technical specifications of the Rotoplat LP 308-508-708 machine.

3.8.3. PRESSER TECHNICAL FEATURES

Lists technical specifications for the presser unit.

3.8.4. PNEUMATIC CREASING HEAD TECHNICAL FEATURES

Details technical features of the pneumatic creasing head.

3.8.5. SPOOL FEATURES

Provides specifications for film spools used with the LP models.

3.9. “ROTOPLAT TP3 308-508-708" TECHNICAL DATA

Presents dimensional specifications for the Rotoplat TP3 308-508-708 model.

3.9.1. MACHINE AND PALLET DIMENSIONS

Lists machine and pallet dimensions for the Rotoplat TP3 308-508-708.

3.9.2. MACHINE TECHNICAL FEATURES

Details technical specifications of the Rotoplat TP3 308-508-708 machine.

3.9.3. PRESSER TECHNICAL FEATURES

Lists technical specifications for the presser unit.

3.9.4. PNEUMATIC CREASING HEAD TECHNICAL FEATURES

Details technical features of the pneumatic creasing head.

3.9.5. SPOOL FEATURES

Provides specifications for film spools used with the TP3 models.

3.10. NOISE LEVEL

Specifies the airborne noise level at the operator's position.

3.11. INSTALLATION ENVIRONMENT CHARACTERISTICS

Lists prerequisites for the machine's installation environment.

4. INFORMATION ON HANDLING AND INSTALLATION

4.1. RECOMMENDATIONS FOR HANDLING AND LOADING

Provides guidance for safe handling and loading operations.

4.2. PACKING AND UNPACKING

Explains packaging methods and unpacking procedures.

4.3. TRANSPORT AND HANDLING

Details methods for transporting and handling the machine.

4.4. HANDLING AND LIFTING

Describes safe procedures for handling and lifting the machine with forklifts.

4.5. INSTALLATION OF THE MACHINE

Outlines the steps for correctly installing the machine.

4.5.1. ELECTRIC BOX ASSEMBLY

Provides instructions for assembling the electrical box.

4.5.2. SLIDE SHAFT ASSEMBLY

Details the assembly process for the slide shaft.

4.5.3. SLIDE SHAFT ASSEMBLY

Continues instructions for slide shaft assembly on different models.

4.5.4. LOADING/UNLOADING RAMP ASSEMBLY

Explains how to assemble the pallet loading/unloading ramp.

4.5.4.1. LOADING DIRECTION MODIFICATION

Describes how to modify the loading direction of the ramp.

4.5.5. PNEUMATIC PRESSER ASSEMBLY (OPTIONAL)

Instructions for assembling the optional pneumatic presser.

4.5.6. “BUBBLE WRAP” KIT ASSEMBLY (OPTIONAL)

Instructions for assembling the optional "Bubble Wrap" kit.

4.5.7. MECHANICAL PRESSER ASSEMBLY (OPTIONAL)

Instructions for assembling the optional mechanical presser.

4.6. MACHINE FIXING

Details how to securely fix the machine to the floor.

4.7. MACHINE UNDERGROUND INSTALLATION

Information on underground installation of the machine.

4.8. RECOMMENDATIONS FOR CONNECTIONS

General recommendations for making machine connections.

4.9. PNEUMATIC CONNECTION

Step-by-step guide for connecting the pneumatic system.

4.10. ELECTRICAL CONNECTION

Instructions for making the electrical connections to the machine.

5. INFORMATION ON ADJUSTMENTS

5.1. RECOMMENDATIONS FOR ADJUSTMENTS

General safety recommendations before performing adjustments.

5.2. ADJUSTING THE “CARRIAGES”

Procedures for adjusting the machine's carriages.

5.2.1. SPOOL CARRIAGES OF "PDS" TYPE (PRE-STRETCH GEAR REPLACEMENT)

Detailed steps for replacing gears in PDS type spool carriages.

5.2.2. SPOOL CARRIAGES OF "FR for mesh" TYPE

Instructions for adjusting spool carriages for "FR for mesh" type.

5.3. SPOOL CARRIAGE LIFTING CHAIN ADJUSTMENT

Procedure for adjusting the spool carriage lifting chain.

5.4. ROTARY TABLE CHAIN ADJUSTMENT

Steps for adjusting the rotary table chain.

5.5. “TP3” TABLE ROTATION CHAIN ADJUSTMENT

Procedure for adjusting the TP3 table rotation chain.

5.6. ADJUSTING ROTARY TABLE GEAR WHEELS

How to adjust the rotary table gear wheels.

5.7. ADJUSTING THE TABLE GUIDE WHEELS

Steps for adjusting the table guide wheels.

5.8. “BUBBLE WRAP” SPOOL BRAKING ADJUSTMENT

How to adjust the spool braking for the "Bubble Wrap" system.

6. INFORMATION ABOUT THE USE

6.1. RECOMMENDATIONS FOR OPERATION AND USE

General advice for operating and using the machine.

6.2. DESCRIPTION OF THE CONTROLS

Explains the function of the machine's control buttons and switches.

6.3. DESCRIPTION OF USER INTERFACE

Overview of the touch screen user interface and its navigation modes.

6.3.1. NUMERICAL AND ALPHANUMERICAL KEYBOARD

Details the numerical and alphanumeric keyboard functions.

6.3.2. PROGRAMMING WINDOW

Describes the programming window and its icons.

6.4. “HOME” PAGE

Explains the "Home" page, showing current values and access to other pages.

6.5. “MANUAL HANDLING” PAGE

Describes controls for manual operation of the spool carriage.

6.5.1. MANUAL REINFORCEMENT FUNCTION

Details how to perform manual reinforcement wrapping.

6.6. “RECIPES” PAGE

Explains how to select and manage recipes for pallet wrapping.

6.7. “WRAPPING CYCLE” PAGE

Details options for programming the wrapping cycle.

6.8. “GENERAL PARAMETERS” PAGE

Describes how to program machine operating parameters.

6.9. “PRODUCTION COUNTERS (PALLETS)” PAGE

Explains how to check production counters for pallets.

6.10. “HMI SETTINGS” PAGE

Details how to customize the user interface settings.

6.11. “PASSWORD CHANGE” SCREEN

Instructions for changing passwords to access protected functions.

6.12. “ENTER PASSWORD” SCREEN (USER LOGIN)

Describes the user login screen and procedures.

6.13. "SERVICE” SCREEN

Details the service screen for diagnostics and programming.

6.14. NEW RECIPE PROGRAMMING

Step-by-step guide for programming new recipes.

6.15. PHASE ANGLE ADJUSTMENT

Procedure for adjusting the phase angle.

6.16. MACHINE SWITCHING ON AND OFF

Instructions for powering the machine on and off.

6.17. CYCLE PARAMETERS SETTING

How to set parameters for wrapping cycles.

6.18. DESCRIPTION OF THE WRAPPING CYCLES

Describes the different types of wrapping cycles.

6.18.1. SINGLE WRAPPING CYCLE

Explains the single wrapping cycle operation.

6.18.2. DOUBLE WRAPPING CYCLE

Explains the double wrapping cycle operation.

6.18.3. WRAPPING CYCLE WITH FEEDER

Details the wrapping cycle with feeder function.

6.19. CYCLE START AND STOP

Instructions for starting and stopping the wrapping cycle.

6.20. PRESSER HEIGHT CHANGE

How to change the height of the presser unit.

6.21. PNEUMATIC CYLINDER WITH ROD

Adjusting the pneumatic cylinder height.

6.21.1. MECHANICAL PRESSER

Notes on the mechanical presser, no adjustment needed above 750mm.

6.22. SPOOL LOADING

Instructions for loading film spools onto the carriage.

6.23. “BUBBLE WRAP” SPOOL LOADING

Steps for loading "Bubble Wrap" spools.

7. MAINTENANCE INFORMATION

7.1. RECOMMENDATIONS FOR MAINTENANCE

General recommendations for performing maintenance safely.

7.2. PERIODICAL MAINTENANCE INTERVALS

Table detailing maintenance tasks and their frequency.

7.3. LUBRICATION POINT DIAGRAM

Diagrams showing lubrication points and intervals.

7.4. LUBRICANT TABLE

Lists recommended lubricants and their applications.

7.5. CONDENSATE DRAINAGE

Procedure for draining condensation from the air system.

7.6. AIR FILTER CLEANING

Steps for cleaning the air filter unit.

7.7. MACHINE CLEANING

Guidelines for cleaning the machine's external parts.

8. FAULT INFORMATION

8.1. ALARM MESSAGES

Lists alarm codes, problems, causes, and solutions for machine faults.

9. REPLACEMENT INFORMATION

9.1. RECOMMENDATIONS FOR REPLACING MACHINE PARTS

General advice for replacing machine parts safely and correctly.

9.2. REPLACING THE ROTARY TABLE WHEELS

Step-by-step guide for replacing rotary table wheels.

9.3. REPLACING THE ROTARY TABLE ROLLERS

Instructions for replacing the rotary table rollers.

9.4. REPLACING THE GUIDING ROLLERS

Procedure for replacing the guiding rollers.

9.5. REPLACING THE ROTARY TABLE GEAR WHEELS

Steps for replacing the rotary table gear wheels.

9.6. RECOMMENDED SPARE PARTS LIST

Lists commonly worn parts recommended to keep in stock.

9.7. MACHINE DECOMMISSIONING AND SCRAPPING

Procedures for decommissioning and scrapping the machine.

10. ANNEXES

10.1. WARRANTY CONDITIONS

Outlines the terms and conditions of the machine warranty.

10.2. PRESSER PNEUMATIC DIAGRAM

Provides the pneumatic diagram for the presser unit.

10.3. CREASING HEAD PNEUMATIC DIAGRAM

Provides the pneumatic diagram for the creasing head.

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