To Next PageTo Next Page
Need help?Do you have a question about the Roland SOLJET Pro III XC-540 and is the answer not in the manual?
Explains symbols used in the manual for important instructions and warnings.
Details warnings for death/severe injury and cautions for injury/material damage, with specific symbol meanings.
Warns about moving print heads, flammability of ink, toxicity, and high temperatures.
Alerts about pinching hazards and high temperatures from platens and dryers.
Warns that discharged ink is toxic and flammable, requiring careful handling and ventilation.
Lists main and supplemental parts for the machine's covers.
Lists main and supplemental parts for the machine's frame structure.
Lists main and supplemental parts for the head carriage assembly.
Lists main and supplemental parts for the drive unit assembly.
Lists main and supplemental parts for the machine's chassis.
Lists main and supplemental parts for the pinch roller assembly.
Lists main and supplemental parts for the tool carriage assembly.
Lists main and supplemental parts for the wipe system assembly.
Lists main and supplemental parts for the cap system assembly.
Lists main and supplemental parts for the ink system assembly.
Lists main and supplemental parts for the stand and TU controller.
Lists main and supplemental parts for the TU controller assembly.
Lists main and supplemental parts for machine accessories.
Lists main and supplemental parts for machine accessories.
Illustrates the wiring diagram showing connections between electrical components.
Lists cables used in the XC-540 wiring map and shows FFC connections.
Shows arrangement diagram of the main board on the component side.
Shows arrangement diagram of the main board on the soldering side.
Provides the first part of the main board's circuit diagram.
Provides the second part of the main board's circuit diagram.
Provides the third part of the main board's circuit diagram.
Provides the fourth part of the main board's circuit diagram.
Provides the fifth part of the main board's circuit diagram.
Provides the sixth part of the main board's circuit diagram.
Provides the seventh part of the main board's circuit diagram.
Provides the eighth part of the main board's circuit diagram.
Provides the ninth part of the main board's circuit diagram.
Shows arrangement diagram of the head board on the component side.
Shows arrangement diagram of the head board on the soldering side.
Provides the first part of the head board's circuit diagram.
Provides the second part of the head board's circuit diagram.
Provides the third part of the head board's circuit diagram.
Provides the fourth part of the head board's circuit diagram.
Provides the fifth part of the head board's circuit diagram.
Provides the sixth part of the head board's circuit diagram.
Shows arrangement diagram of the servo board on the component side.
Shows arrangement diagram of the servo board on the soldering side.
Provides the first part of the servo board's circuit diagram.
Provides the second part of the servo board's circuit diagram.
Provides the third part of the servo board's circuit diagram.
Provides the fourth part of the servo board's circuit diagram.
Shows arrangement diagram of the heater board on the component side.
Provides the first part of the heater board's circuit diagram.
Provides the second part of the heater board's circuit diagram.
Shows arrangement diagram of the ink system board on the component side.
Provides the circuit diagram for the ink system board.
Shows arrangement diagram of the sub board on the component side.
Provides the first part of the sub board's circuit diagram.
Provides the second part of the sub board's circuit diagram.
Provides the third part of the sub board's circuit diagram.
Provides the fourth part of the sub board's circuit diagram.
Shows arrangement diagram of the takeup board.
Provides the circuit diagram for the takeup board.
Lists electrical parts for replacement, including part numbers and functions.
Provides steps and warnings for replacing the print head, including service mode access.
Details adjustments after head replacement and lists required tools and procedures.
Continues head replacement steps, including accessing service mode and removing covers.
Continues head replacement steps, focusing on removing damper plate and ink dampers.
Details steps for removing the head board cover, flexible cables, and the head itself.
Continues head replacement, covering spring installation, flexible cable connection, and damper replacement.
Covers fixing the damper plate, entering service mode, and performing head cleaning/ink filling.
Explains clearing head information and carriage cover fixing for head replacement.
Provides steps for replacing the wiper, including accessing service mode and opening the front cover.
Continues wiper replacement steps, covering removal, installation, and head cleaning.
Details steps for replacing the cap top, including accessing service mode and moving the head carriage.
Continues cap top replacement, covering pump cover removal and pump motor connector disconnection.
Covers unhooking and removing the cap frame and cap top, and fixing the new cap top.
Covers connecting cap top tubes, entering service mode, and moving the head carriage to lock.
Details adjusting capping unit position and fixing pump cover, front cover, and right I/S cover.
Outlines steps for removing various covers and the tool carriage board cover.
Covers disconnecting sensors, removing tool carriage board, stay, and cable ties.
Details removing the tool carriage, fixing the new one, and securing it with cable ties.
Covers fixing the tool carriage assembly, board, and connecting sensors/solenoids.
Covers fixing the tool carriage cover and performing final adjustments.
Outlines steps for removing covers and panels to access the carriage motor.
Details removing the spring, motor cable, flange, and motor for replacement.
Covers fixing the flange, spring, motor cable, and panel after motor replacement.
Describes performing servo lock check and adjusting head position.
Explains checking aging, clearing motor hours, and exciting the motor.
Provides steps for replacing the pump, including accessing service mode and moving the head carriage.
Continues pump replacement, covering pump cover removal and pump motor connector disconnection.
Covers removing pump unit parts, fixing the new pump unit, and connecting tubes.
Covers connecting pump motor connector, moving head carriage, and capping unit adjustment.
Details clearing pump times, checking pump operation, and fixing covers.
Provides steps for replacing ink tubes, including service mode access and cover removal.
Covers removing carriage cover, board cover, filters, and flexible cables.
Details disconnecting ink tubes from dampers and joints, and routing new ink tubes.
Covers connecting flexible cables, fixing board covers, and guide plates/guides.
Covers fixing cable guides and entering service mode to perform ink filling.
Shows board layout in chassis and after removing board stay.
Details steps for turning off power and removing the board cover.
Covers disconnecting cables from the head board and removing screws for replacement.
Details connecting cables to the head board and performing checks.
Covers disconnecting cables from the servo board and removing screws for replacement.
Details connecting cables to the servo board and performing adjustments.
Covers turning on the main power and starting the 'Peck' software.
Details performing Get Report/Parameters, saving them, and replacing the main board.
Covers connecting cables to the head board and performing post-replacement operations.
Details disconnecting cables, removing screws, and replacing the 41V SW Power Supply.
Covers connecting cables and setting the output voltage of the SW Power Supply to +41V.
Covers fixing the boards after replacing the 41V SW Power Supply.
Details disconnecting cables, removing screws, and replacing the 5V, 24V SW Power Supply.
Covers connecting cables and fixing the boards after replacing the 5V, 24V SW Power Supply.
Provides warnings and steps for battery replacement, including turning off power and removing the board cover.
Covers removing and replacing the battery, and setting the clock/time.
Covers setting the date, turning off power, fixing the board cover, and disposing of the battery.
Provides steps for replacing the carriage belt, including turning off power and accessing service mode.
Covers turning off power, separating carriages, and loosening screws to remove the belt.
Details replacing the carriage belt, fixing edges, and adjusting the pulley.
Covers loosening screws, tightening adjustment screws, and accessing service mode for belt position.
Outlines belt position adjustment and final checks.
Provides steps for replacing the encoder scale, including cover removal and service mode access.
Covers removing encoder scale, spring plate, and putting the new scale in place.
Details replacing the cutting flexible cable, including cover removal and service mode access.
Covers removing encoder scale, power cord, board cover, and disconnecting cable.
Covers removing tool carriage cover, board cover, and disconnecting sensors/solenoids.
Details connecting new flexible cable, fixing protection plates, and connecting to servo board.
Covers moving tool carriage and fixing flexible cable with cable holders.
Covers fixing flexible cable with clamp, connecting sensors, and placing encoder scale.
Covers fixing tool carriage board covers and performing setup.
Details replacing pinch rollers, including removing E ring, shaft, and washers.
Provides steps for replacing the take-up board, including removing TU cover and screws.
Covers disconnecting cables, fixing the plate, fixing TU cover, and checking operation.
Lists special tools recommended by Roland DG Corp. for various adjustments.
Explains how to enter the service mode and shows menu flow for head rank and bias adjustments.
Details menus for linear encoder calibration, tool pressure adjustment, and print/cut position adjustment.
Explains menus for checking motors/sensors, pump operation, and cap aging/wiper aging.
Details menus for ink cartridge IC check and system error checks.
Explains menus for periodic cleaning, fan check, TU check, and clock settings.
Details menus for dip switch check, key check, LCD/LED/buzzer check, and port check.
Explains menus for maintenance messages and motor group history.
Details menus for servo lock, heater settings, and system switch.
Explains menus for reports like Service Report, History Report, Cartridge Report, and Event Log.
Lists items for Motor Group and Head Group history, including shot counts and cleaning times.
Lists history items for Wiper, Print, Ink, Error, Heater, Cutting, and System groups.
Lists necessary items and provides steps for upgrading firmware using Peck4.
Continues firmware upgrade steps, including starting Peck4 and selecting files.
Details the firmware upgrade process, showing progress and completion messages.
Explains how to install firmware when a new main board is installed.
Details key combinations for service mode, firmware upgrade, and system parameter initialization.
Explains how to upgrade firmware by checking IP address and turning on power switches.
Continues firmware upgrade, covering starting Peck4, selecting product, and inputting IP address.
Details the firmware upgrade process, showing progress and completion messages.
Details firmware upgrade steps, covering Peck4 operations and selecting system parameters.
Details firmware installation completion and turning off power.
Explains how to set IP address, subnet mask, and gateway address in the network menu.
Details starting Peck4, putting parameters, and getting the system report.
Outlines steps for upgrading network controller firmware via browser interface.
Continues firmware upgrade process, showing progress and completion.
Provides general information and steps for head alignment, including cover removal.
Details accessing service mode, performing bias adjustment, and printing test patterns.
Covers inserting hex wrench, adjusting screws, and tightening them for head alignment.
Covers printing test patterns again and checking line shifting for head alignment.
Details vertical adjustment, test pattern printing, and loosening screws for head alignment.
Covers adjusting head positions, tightening screws, and printing test patterns for confirmation.
Explains how to proceed if vertical test print is satisfactory or if BIAS adjustment is needed.
Details horizontal adjustment, test pattern printing, and checking correction values.
Covers selecting horizontal adjustment parameters and entering them.
Details bidirectional adjustment, test pattern printing, and checking line overlap.
Covers selecting bidirectional adjustment parameters and fixing the damper plate.
Explains the purpose and prerequisites for limit position and cut down position initialization.
Covers confirming carriage connection, locking, and checking head/cap relative positions.
Details loosening capping unit screws, returning carriages, and adjusting capping unit position.
Covers confirming head capping, moving tool carriage, and initializing cut down position.
Explains the purpose and prerequisites for linear encoder setup and initial steps like powering on and loading media.
Details checking setup results, error messages, and linear calibration.
Explains the purpose of cap height adjustment and initial steps like cover removal and service mode access.
Details moving the cap, checking adjusted position, and using check gap menu.
Explains the purpose and prerequisites for crop mark sensor adjustment.
Details accessing service mode, printing crop marks, and adjusting voltage.
Covers performing outlevel check again and confirming MAX voltage.
Explains the purpose and prerequisites for crop-cut adjustment, including service mode access.
Details finding correction values from test pattern and selecting setting menu.
Covers printing marks, checking cut line position, and performing further adjustment.
Explains the purpose and prerequisites for print/cut position adjustment, including service mode access.
Details finding correction values from test pattern and selecting setting menu.
Covers printing marks, checking cut line positions, and performing further adjustment.
Explains the purpose and prerequisites for feed calibration, including service mode access.
Details printing test pattern, measuring length, and calculating calibration amount.
Explains purpose and prerequisites for tool height adjustment, including service mode access.
Covers moving pinch rollers, tool carriage, and adjusting space between pen end and bed.
Explains purpose and prerequisites for tool pressure adjustment, including service mode access.
Details selecting force adjustments and measuring pressure with dial gauge.
Covers selecting force adjustments and confirming force values with dial tension meter.
Provides steps for belt tension adjustment, including service mode access and moving carriages.
Covers removing covers, measuring belt tension, and loosening fixing screws.
Details loosening screws, adjusting belt tension, and tightening fixing screws.
Explains purpose and prerequisites for belt position adjustment, including cover removal.
Covers turning on power, performing aging test, and confirming belt position.
Details loosening fixing screws, restarting aging, and adjusting belt position.
Covers tightening fixing screws and confirming belt position relative to pulley flanges.
Covers loosening screws, inserting wrench for adjustment, and restarting aging.
Details adjusting belt position by turning screws and tightening fixing screws.
Covers confirming belt position relative to pulley flanges and canceling aging.
Explains purpose and steps for checking take-up unit operation.
Covers selecting start/stop, setting auto switch, and checking drive part rotation.
Covers checking dancer roller movement to confirm drive part rotation or non-rotation.
Identifies and locates various sensors on the machine, including their functions.
Identifies and locates thermistors and thermostats for pre-heater and dryer units.
Identifies and locates wiper sensor, encoder module, head up/down sensor, thermistor, and capping sensor.
Identifies and locates pinch roller sensor, crop mark sensor, thermistor, ink cartridge sensors, and ink empty sensor.
Identifies and locates the dancer roller sensor and its function.
Provides a troubleshooting guide for common print quality issues like banding and smearing.
Continues troubleshooting for print quality issues, covering foreign substances, media problems, and ink flow.
Continues troubleshooting for print quality issues, covering media setup, bidirectional settings, and feed calibration.
Addresses issues related to print shifting and color shifts, linking them to media setup and alignment.
Troubleshoots ink drops on media caused by static electricity or wiper issues.
Addresses vertical banding issues caused by encoder scale or LM guide dirt.
Troubleshoots missing dots due to power interruptions or self-cleaning issues.
Guides on troubleshooting print and cut misalignment when crop marks are not used.
Continues troubleshooting print/cut misalignment, covering blade and holder issues.
Guides on troubleshooting print and cut misalignment when crop marks are used.
Lists causes and solutions for stitch cut errors, related to blade and tool carriage.
Continues troubleshooting for stitch cuts, covering tool carriage looseness and motor gear backlash.
Addresses issues where start and end points do not match, covering blade offset and pinch rollers.
Continues troubleshooting for start/end point mismatches, covering tool carriage and belt tension.
Lists causes and solutions for distorted cutting figures, related to blade holder and tool carriage.
Continues troubleshooting for distorted cutting figures, covering motor errors and media skew.
Addresses media skew issues, related to media flanges, setup, and grit roller condition.
Continues troubleshooting for media skew, covering pinch roller wear.
Lists causes for motor errors, including media jamming and broken components.
Continues troubleshooting for motor errors, providing detailed error code meanings and causes.
Lists error codes, checking points, and actions for troubleshooting machine errors.
Provides actions for specific service call error codes like communication and initialization issues.
Provides a checklist for machine installation, covering unpacking, location, and setup.
Continues installation checklist, showing unpacking steps for the machine.
Continues installation checklist, showing unpacking steps for the stand and accessory box.
Lists all accessories and parts to be checked during installation.
Covers assembling the stand, mounting the machine, and connecting cables.
Details network settings for computer and printer, and system requirements for software installation.
Explains conditions for usable media, including width, thickness, diameter, and weight.
Details operating the machine, including power switching and important notes on sub power usage.
Covers setting clock, media heating system settings, ink cartridge handling, and cutting conditions.
Covers starting print/cut, alignment procedures, and using the take-up system.
Covers maintenance procedures like disposing ink, cleaning print heads, and cleaning other parts.
Covers moving the unit, pausing output, automatic adjustment, and head height adjustment.
Details corrections for printing/cutting misalignment, feed calibration, and print/cut position adjustment.
Lists consumable parts and their replacement cycles.
Provides a checklist for maintenance activities, including checks for consumable parts and mechanical parts.
Lists main unit specifications for printing, cutting, ink, resolution, and tools.
Continues specifications, detailing media requirements, environment, and included items.
Details conditions for usable media, including width, thickness, diameter, and weight.
General| Ink Type | ECO-SOL MAX |
|---|---|
| Print Technology | Piezoelectric Inkjet |
| Maximum Print Width | 54 inches (1372 mm) |
| Resolution | 1440 x 1440 dpi |
| Connectivity | USB 2.0, Ethernet |
| Ink Cartridge Capacity | 440 ml |
| Media Handling | Roll feed |
| Ink Colors | CMYKLcLm |
| Media Thickness | Maximum 1.0 mm |
| Power Requirements | AC 100 to 120 V ±10 %, 50/60 Hz or AC 220 to 240 V ±10 %, 50/60 Hz |
| Operating Environment | Temperature: 15 to 32°C (59 to 90°F), Humidity: 35 to 80% (non-condensing) |
