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Roland Soljet Pro III XJ-540 - User Manual

Roland Soljet Pro III XJ-540
214 pages
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SERVICE NOTES
70073-09
Copyright © 2010 ROLAND DG CORPORATION
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of XJ-740/640/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Con dential

Table of Contents

Questions and Answers

Summary

Structure & Spare Parts

1-1 COVERS

Details about the covers of the machine, including part numbers and compatibility.

1-2 FRAME

Explains the frame structure and lists associated parts with their numbers and compatibility.

1-3 HEAD CARRIAGE

Details the components of the head carriage, including diagrams and part lists.

1-4 DRIVE UNIT

Lists parts related to the drive unit, with diagrams and part numbers for different models.

1-5 CHASSIS

Provides an overview of the chassis components and their associated part numbers.

1-6 PINCH ROLLER

Details the pinch roller assembly, including diagrams and a list of main and supplemental parts.

1-7 WIPE SYSTEM

Describes the wipe system components, featuring diagrams and part lists for replacement.

1-8 CAP SYSTEM

Explains the cap system components, including diagrams and part lists for replacement.

1-9 INK SYSTEM

Details the ink system components, with diagrams and part lists for replacement.

1-10 STAND

Provides details on the stand components, including diagrams and part lists for assembly.

1-11 TU CONTROLLER

Details the TU controller components, featuring diagrams and part lists for replacement.

1-12 ACCESSORIES

Lists all accessories included with the machine, with part numbers and quantities.

To Ensure Safe Work

About the Symbols

Explains the meaning of various safety symbols used in the manual.

About the Labels Affixed to the Unit

Electrical Section

2-1 WIRING MAP

Provides a wiring diagram for the electrical components of the machine.

2-2 MAIN BOARD

Details the main board layout, component arrangement, and circuit diagrams.

2-3 HEAD BOARD

Provides layout and circuit diagrams for the head board.

2-4 SERVO BOARD

Details the servo board layout, component arrangement, and circuit diagrams.

2-5 HEATER BOARD

Provides layout and circuit diagrams for the heater board.

2-6 INK SYSTEM BOARD

Details the ink system board layout and circuit diagrams.

2-7 SUB BOARD

Provides layout and circuit diagrams for the sub board.

2-8 TAKEUP BOARD

Details the take-up board layout and circuit diagrams.

2-9 MAINTENANCE PARTS LIST

Lists electrical parts for maintenance and their references.

Replacement of Main Parts

3-1 HEAD REPLACEMENT

Step-by-step procedure for replacing the print head, including service mode operations.

3-2 WIPER REPLACEMENT

Procedure for replacing the wiper assembly, including cleaning steps.

3-3 CAP TOP REPLACEMENT

Detailed steps for replacing the cap top, including service mode adjustments.

3-4 CARRIAGE MOTOR REPLACEMENT

Instructions for replacing the carriage motor, including checks and settings.

3-5 PUMP REPLACEMENT

Procedure for replacing the pump unit, including tube and connector handling.

3-6 INK TUBE REPLACEMENT

Step-by-step guide for replacing ink tubes, including cover removal and cable management.

3-7 BOARDS REPLACEMENT (Head; Servo; Main; SW Power Supply)

Illustrates board replacement procedures for main, servo, head, and power supply units.

3-8 BATTERY REPLACEMENT

Procedure for replacing the internal battery, including safety precautions.

3-9 CARRIAGE BELT REPLACEMENT

Instructions for replacing the carriage belt, including tension and position adjustments.

3-10 ENCODER SCALE REPLACEMENT

Procedure for replacing the encoder scale, including setup and handling precautions.

3-11 PINCH ROLLER REPLACEMENT

Details on replacing the pinch roller, ensuring correct fixing and alignment.

3-12 TAKE-UP BOARD REPLACEMENT

Steps for replacing the take-up board, including cover removal and cable connections.

Adjustment

4-1 SERVICE MODE

Guide to entering and navigating the service mode for machine adjustments.

4-2 HOW TO UPGRADE;INSTALL FIRMWARE

Procedure for upgrading machine firmware via PC using Peck.exe.

4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER

Instructions for upgrading firmware via network connection using a web browser.

4-4 HEAD ALIGNMENT

Detailed steps for aligning print heads to ensure optimal printing quality.

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE

Procedure for setting limit and cut down positions for accurate media handling.

4-6 PAPER SIDE SENSOR ADJUSTMENT

Guide for adjusting the paper side sensor sensitivity for correct media detection.

4-7 LINEAR ENCODER SETUP

Procedure for setting up the linear encoder for accurate width recognition.

4-8 CAP HEIGHT ADJUSTMENT

Steps for adjusting the cap height, crucial after cap unit replacement.

4-9 CALIBRATION (FEEDING DIRECTION)

Procedure for calibrating media feed amount to correct printing misalignments.

4-10 BELT TENSION ADJUSTMENT

Instructions for adjusting belt tension to prevent excessive pulley flange wear.

4-11 BELT POSITION ADJUSTMENT

Procedure for adjusting belt position to prevent excessive belt wear.

4-12 TAKE-UP UNIT OPERATION CHECK

Procedure to check if the take-up unit operates correctly.

Supplemental Information

5-1 SPECIAL TOOLS

Lists recommended special tools for maintenance and adjustments.

5-2 SENSOR MAP

Diagrams showing sensor locations and their functions.

Troubleshooting

6-1 WHITE FINE LINE; BANDING; MISSING DOT; SCRATCHY PRINTING; BLURRED PRINTING

Troubleshooting guide for common print quality issues like banding and missing dots.

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL

Troubleshooting steps when a specific color is not printing.

6-3 SHIFTING IN PRINTING; COLOR SHIFTING

Diagnosing and resolving print shifting or color shifting problems.

6-4 INK DROPS ON THE MEDIA

Troubleshooting guide for ink drops appearing on the media during printing.

6-5 VERTICAL BANDING

Troubleshooting steps for vertical banding issues.

6-7 MEDIA SKEW

Troubleshooting steps for media skew or misalignment issues.

6-8 MOTOR ERROR

Diagnosing and resolving motor errors, including causes and solutions.

6-9 HEATER; DRYER TEMPERATURE DOES NOT GO UP

Troubleshooting guide for issues with heater or dryer temperature.

6-10 BLOWER FAN DOES NOT OPERATE

Troubleshooting steps when the blower fan is not operating.

6-11 TAKE-UP UNIT DOES NOT OPERATE

Troubleshooting guide for the take-up unit not operating correctly.

6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)

Troubleshooting network connectivity issues where RIP doesn't recognize the printer.

6-13 ERROR MESSAGE

List of error codes, their meanings, causes, and recommended actions.

6-14 SERVICE CALL

Information on when to contact service and common error codes requiring service intervention.

Service Activities

7-1 INSTALLATION CHECK LIST

Checklist for ensuring proper installation conditions and procedures.

7-2 MAINTENANCE CHECK LIST

Checklist for routine maintenance tasks and replacement cycles.

7-3 SPECIFICATION

Technical specifications for the printer models XJ-740, XJ-640, and XJ-540.

Roland Soljet Pro III XJ-540 Specifications

General IconGeneral
BrandRoland
ModelSoljet Pro III XJ-540
CategoryPrinter
LanguageEnglish

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