EasyManua.ls Logo

Sandpiper S30 - Pump Operation Principles; Principle of Pump Operation; Installation and Start-up Procedures; Air Supply and Related Considerations

Sandpiper S30
24 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
s30mdl1sm-rev0713
WWW.SA N DPIPER P U MP.CO M
0RGHO60HWDOOLF
7URXEOHVKRRWLQJ*XLGH
For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388
Symptom: Potential Cause(s): Recommendation(s):
3XPS&\FOHV2QFH
'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
,QFUHDVHWKHLQOHWDLUSUHVVXUHWRWKHSXPS3XPSLVGHVLJQHGIRUSUHVVXUHUDWLRDW]HURÀRZ
'RHVQRWDSSO\WRKLJKSUHVVXUHXQLWV
$LUYDOYHRULQWHUPHGLDWHJDVNHWVLQVWDOOHGLQFRUUHFWO\ ,QVWDOOJDVNHWVZLWKKROHVSURSHUO\DOLJQHG
%HQWRUPLVVLQJDFWXDWRUSOXQJHU Remove pilot valve and inspect actuator plungers.
3XPS:LOO1RW2SHUDWH
&\FOH
3XPSLVRYHUOXEULFDWHG 6HWOXEULFDWRURQORZHVWSRVVLEOHVHWWLQJRUUHPRYH8QLWVDUHGHVLJQHGIRUOXEHIUHHRSHUDWLRQ
/DFNRIDLUOLQHVL]H36,&)0 &KHFNWKHDLUOLQHVL]HDQGOHQJWKFRPSUHVVRUFDSDFLW\+3YV&)0UHTXLUHG
Check air distribution system. 'LVDVVHPEOHDQGLQVSHFWPDLQDLUGLVWULEXWLRQYDOYHSLORWYDOYHDQGSLORWYDOYHDFWXDWRUV
'LVFKDUJHOLQHLVEORFNHGRUFORJJHGPDQLIROGV &KHFNIRULQDGYHUWHQWO\FORVHGGLVFKDUJHOLQHYDOYHV&OHDQGLVFKDUJHPDQLIROGVSLSLQJ
'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
,QFUHDVHWKHLQOHWDLUSUHVVXUHWRWKHSXPS3XPSLVGHVLJQHGIRUSUHVVXUHUDWLRDW]HURÀRZ
'RHVQRWDSSO\WRKLJKSUHVVXUHXQLWV
%ORFNHGDLUH[KDXVWPXIÀHU 5HPRYHPXIÀHUVFUHHQFOHDQRUGHLFHDQGUHLQVWDOO
3XPSHGÀXLGLQDLUH[KDXVWPXIÀHU 'LVDVVHPEOHSXPSFKDPEHUV,QVSHFWIRUGLDSKUDJPUXSWXUHRUORRVHGLDSKUDJPSODWHDVVHPEO\
3XPSFKDPEHULVEORFNHG 'LVDVVHPEOHDQGLQVSHFWZHWWHGFKDPEHUV5HPRYHRUÀXVKDQ\REVWUXFWLRQV
3XPS&\FOHVDQG:LOO
1RW3ULPHRU1R)ORZ
Cavitation on suction side. Check suction condition (move pump closer to product).
&KHFNYDOYHREVWUXFWHG9DOYHEDOOVQRWVHDWLQJ
properly or sticking.
'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
9DOYHEDOOVPLVVLQJSXVKHGLQWRFKDPEHURU
manifold).
:RUQYDOYHEDOORUYDOYHVHDW:RUQ¿QJHUVLQYDOYHEDOOFDJHUHSODFHSDUW&KHFN&KHPLFDO
Resistance Guide for compatibility.
9DOYHEDOOVVHDWVGDPDJHGRUDWWDFNHGE\SURGXFW Check Chemical Resistance Guide for compatibility.
&KHFNYDOYHDQGRUVHDWLVZRUQRUQHHGVDGMXVWLQJ ,QVSHFWFKHFNYDOYHVDQGVHDWVIRUZHDUDQGSURSHUVHWWLQJ5HSODFHLIQHFHVVDU\
Suction line is blocked. 5HPRYHRUÀXVKREVWUXFWLRQ&KHFNDQGFOHDUDOOVXFWLRQVFUHHQVRUVWUDLQHUV
([FHVVLYHVXFWLRQOLIW )RUOLIWVH[FHHGLQJ¶RIOLTXLG¿OOLQJWKHFKDPEHUVZLWKOLTXLGZLOOSULPHWKHSXPSLQPRVWFDVHV
Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
3XPSHGÀXLGLQDLUH[KDXVWPXIÀHU 'LVDVVHPEOHSXPSFKDPEHUV,QVSHFWIRUGLDSKUDJPUXSWXUHRUORRVHGLDSKUDJPSODWHDVVHPEO\
3XPS&\FOHV5XQQLQJ
6OXJJLVK6WDOOLQJ
)ORZ8QVDWLVIDFWRU\
Over lubrication. 6HWOXEULFDWRURQORZHVWSRVVLEOHVHWWLQJRUUHPRYH8QLWVDUHGHVLJQHGIRUOXEHIUHHRSHUDWLRQ
,FLQJ 5HPRYHPXIÀHUVFUHHQGHLFHDQGUHLQVWDOO,QVWDOODSRLQWRIXVHDLUGULHU
Clogged manifolds. &OHDQPDQLIROGVWRDOORZSURSHUDLUÀRZ
'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
,QFUHDVHWKHLQOHWDLUSUHVVXUHWRWKHSXPS3XPSLVGHVLJQHGIRUSUHVVXUHUDWLRDW]HURÀRZ
'RHVQRWDSSO\WRKLJKSUHVVXUHXQLWV
Cavitation on suction side. Check suction (move pump closer to product).
/DFNRIDLUOLQHVL]H36,&)0 &KHFNWKHDLUOLQHVL]HOHQJWKFRPSUHVVRUFDSDFLW\
([FHVVLYHVXFWLRQOLIW )RUOLIWVH[FHHGLQJ¶RIOLTXLG¿OOLQJWKHFKDPEHUVZLWKOLTXLGZLOOSULPHWKHSXPSLQPRVWFDVHV
$LUVXSSO\SUHVVXUHRUYROXPHH[FHHGVV\VWHPKG 'HFUHDVHLQOHWDLUSUHVVDQGYROWRWKHSXPS3XPSLVFDYLWDWLQJWKHÀXLGE\IDVWF\FOLQJ
8QGHUVL]HGVXFWLRQOLQH 0HHWRUH[FHHGSXPSFRQQHFWLRQV
5HVWULFWLYHRUXQGHUVL]HGDLUOLQH ,QVWDOODODUJHUDLUOLQHDQGFRQQHFWLRQ
Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
Suction line is blocked. 5HPRYHRUÀXVKREVWUXFWLRQ&KHFNDQGFOHDUDOOVXFWLRQVFUHHQVRUVWUDLQHUV
3XPSHGÀXLGLQDLUH[KDXVWPXIÀHU 'LVDVVHPEOHSXPSFKDPEHUV,QVSHFWIRUGLDSKUDJPUXSWXUHRUORRVHGLDSKUDJPSODWHDVVHPEO\
Check valve obstructed. 'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
&KHFNYDOYHDQGRUVHDWLVZRUQRUQHHGVDGMXVWLQJ ,QVSHFWFKHFNYDOYHVDQGVHDWVIRUZHDUDQGSURSHUVHWWLQJ5HSODFHLIQHFHVVDU\
(QWUDLQHGDLURUYDSRUORFNLQFKDPEHUV 3XUJHFKDPEHUVWKURXJKWDSSHGFKDPEHUYHQWSOXJV3XUJLQJWKHFKDPEHUVRIDLUFDQEHGDQJHURXV
3URGXFW/HDNLQJ
7KURXJK([KDXVW
'LDSKUDJPIDLOXUHRUGLDSKUDJPSODWHVORRVH Replace diaphragms, check for damage and ensure diaphragm plates are tight.
'LDSKUDJPVWUHWFKHGDURXQGFHQWHUKROHRUEROWKROHV &KHFNIRUH[FHVVLYHLQOHWSUHVVXUHRUDLUSUHVVXUH&RQVXOW&KHPLFDO5HVLVWDQFH&KDUWIRUFRPSDWLELOLW\
ZLWKSURGXFWVFOHDQHUVWHPSHUDWXUHOLPLWDWLRQVDQGOXEULFDWLRQ
3UHPDWXUH'LDSKUDJP
)DLOXUH
Cavitation. (QODUJHSLSHGLDPHWHURQVXFWLRQVLGHRISXPS
([FHVVLYHÀRRGHGVXFWLRQSUHVVXUH 0RYHSXPSFORVHUWRSURGXFW5DLVHSXPSSODFHSXPSRQWRSRIWDQNWRUHGXFHLQOHWSUHVVXUH
,QVWDOO%DFNSUHVVXUHGHYLFH7HFKEXOOHWLQU$GGDFFXPXODWLRQWDQNRUSXOVDWLRQGDPSHQHU
0LVDSSOLFDWLRQFKHPLFDOSK\VLFDOLQFRPSDWLELOLW\ &RQVXOW&KHPLFDO5HVLVWDQFH&KDUWIRUFRPSDWLELOLW\ZLWKSURGXFWVFOHDQHUVWHPSHUDWXUHOLPLWDWLRQV
and lubrication.
,QFRUUHFWGLDSKUDJPSODWHVRUSODWHVRQEDFNZDUGV
LQVWDOOHGLQFRUUHFWO\RUZRUQ
&KHFN2SHUDWLQJ0DQXDOWRFKHFNIRUFRUUHFWSDUWDQGLQVWDOODWLRQ(QVXUHRXWHUSODWHVKDYHQRWEHHQ
ZRUQWRDVKDUSHGJH
8QEDODQFHG&\FOLQJ
([FHVVLYHVXFWLRQOLIW )RUOLIWVH[FHHGLQJ¶RIOLTXLG¿OOLQJWKHFKDPEHUVZLWKOLTXLGZLOOSULPHWKHSXPSLQPRVWFDVHV
8QGHUVL]HGVXFWLRQOLQH 0HHWRUH[FHHGSXPSFRQQHFWLRQV
3XPSHGÀXLGLQDLUH[KDXVWPXIÀHU 'LVDVVHPEOHSXPSFKDPEHUV,QVSHFWIRUGLDSKUDJPUXSWXUHRUORRVHGLDSKUDJPSODWHDVVHPEO\
Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
Check valve obstructed. 'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
&KHFNYDOYHDQGRUVHDWLVZRUQRUQHHGVDGMXVWLQJ ,QVSHFWFKHFNYDOYHVDQGVHDWVIRUZHDUDQGSURSHUVHWWLQJ5HSODFHLIQHFHVVDU\
(QWUDLQHGDLURUYDSRUORFNLQFKDPEHUV 3XUJHFKDPEHUVWKURXJKWDSSHGFKDPEHUYHQWSOXJV
2: INSTAL & OP

Other manuals for Sandpiper S30

Related product manuals