Sandpiper S30 - User Manual

Engineering Data and Temperature Limitations .................................................................................. 1
Explanation of Pump Nomenclature ................................................................................................... 2
Performance Curve, Model S30 Non-Metallic Design Level 2 ............................................................ 3
Dimensions: S30 Non-Metallic ............................................................................................................ 4
Metric Dimensions: S30 Non-Metallic ................................................................................................. 5
Dimensions: S30 Non-Metallic with Spill Containment ........................................................................ 6
Metric Dimensions: S30 Non-Metallic with Spill Containment ............................................................ 7
Principle of Pump Operation ............................................................................................................... 8
Installation and Start-up ..................................................................................................................... 8
Air Supply ........................................................................................................................................... 8
Air Valve Lubrication ........................................................................................................................... 8
Air Line Moisture ................................................................................................................................. 8
Air Inlet and Priming ........................................................................................................................... 8
Between Uses .................................................................................................................................... 8
Installation Guide ................................................................................................................................ 9
Important Safety Information ............................................................................................................ 10
Material Codes ................................................................................................................................. 11
Troubleshooting ................................................................................................................................ 12
Warranty ........................................................................................................................................... 12
Composite Repair Parts Drawing ..................................................................................................... 13
Overlay Option Drawing .................................................................................................................... 13
Composite Repair Parts List ............................................................................................................. 14
Spill Containment Option for Virgin PTFE Equipped Pumps ............................................................ 15
Spill Containment Repair Parts List .................................................................................................. 15
Spill Containment Concept ............................................................................................................... 16
Spill Containment Option Diaphragm Servicing .............................................................................. 16
Filling Spill Containment Chambers with Liquid ............................................................................... 16
Spill Containment Option for TPE Equipped Pumps ........................................................................ 17
Spill Containment Repair Parts List .................................................................................................. 17
Spill Containment Concept with TPE Diaphragms ........................................................................... 18
Spill Containment Option with TPE Diaphragm ................................................................................ 18
Air Distribution Valve Assembly Drawing .......................................................................................... 19
Main Air Valve Assembly Parts List .................................................................................................. 19
Air Distribution Valve Servicing ......................................................................................................... 20
Air Distribution Valve with Stroke Indicator Options .......................................................................... 21
Air Distribution Valve with Stroke Indicator Parts List ....................................................................... 21
Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 22
Solenoid Shifted Air Valve Drawing .................................................................................................. 23
Solenoid Shifted Air Valve Parts List ................................................................................................ 23
Solenoid Shifted Air Distribution Valve Option .................................................................................. 24
Pilot Valve Assembly Drawing .......................................................................................................... 25
Pilot Valve Assembly Parts List ......................................................................................................... 25
Pilot Valve Servicing ......................................................................................................................... 26
Diaphragm Service Drawing, Non-Overlay ....................................................................................... 27
Diaphragm Service Drawing, with Overlay ....................................................................................... 27
Diaphragm Servicing ........................................................................................................................ 28
Overlay Diaphragm Service ............................................................................................................. 28
Pumping Hazardous Liquids ............................................................................................................. 29
Converting the pump for piping the exhaust air ................................................................................ 29
Exhaust Conversion Drawing ........................................................................................................... 29
Converted Exhaust Illustration .......................................................................................................... 29
Modular Check Valve Servicing ........................................................................................................ 30
Modular Check Valve Drawing .......................................................................................................... 30
Dual Port Option Drawing ................................................................................................................. 31
Dual Porting Options ........................................................................................................................ 32
Dual porting of both suction and discharge ends of the pump ......................................................... 32
Single porting of the suction and dual porting of the pump discharge ............................................. 32
Dual porting of the suction and single porting of the pump discharge ............................................. 32
Leak Detection Options Drawing ................................................................................................
...... 33
Electronic Leak Detector Installation ................................................................................................ 33
Mechanical Leak Detector Installation .............................................................................................. 33
Pulse Output Kit Drawing ................................................................................................................. 34
Pulse Output Kit Option .................................................................................................................... 34
Optional Muffl er Confi gurations, Drawing ......................................................................................... 35
CE Declaration of Conformity ........................................................................................................... 36
CE
U.S. Patent #
400,210
5,996,627
6,241,487
SERVICE & OPERATING MANUAL
Model S30 Non-Metallic Design Level 2
Table of Contents
s30nmdl2sm-REV0808
WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfi eld, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
©Copyright 2007 Warren Rupp, Inc. All rights reserved.

Sandpiper S30 Specifications

General

Model	S30
Pump Type	Air-Operated Double Diaphragm Pump
Size	3 inch
Max Solid Size	0.375 inch (9.5 mm)
Max Discharge Pressure	125 PSI
Materials	Aluminum, Cast Iron, Stainless Steel
Diaphragm Materials	Buna-N, Neoprene, PTFE, Santoprene
Maximum Pressure	125 PSI
Maximum Solids Handling	0.375 inch (9.5 mm)

Summary

Engineering, Performance & Construction Data

Materials

Details material specifications and temperature limits for pump components.

Pump Nomenclature

Explanation of Pump Nomenclature

Defines the coding system used to identify pump models and their specifications.

Performance Curve

Model S30 Non-Metallic Performance Curve

Graphical representation of the pump's performance under various conditions.

Dimensions

S30 Non-Metallic Dimensions

Provides detailed inch measurements for the pump's physical layout.

Metric Dimensions

S30 Non-Metallic Metric Dimensions

Provides detailed millimeter measurements for the pump's physical layout.

Dimensions with Spill Containment

S30 Non-Metallic Dimensions with Spill Containment

Illustrates physical dimensions for the pump with spill containment features.

Metric Dimensions with Spill Containment

S30 Non-Metallic Metric Dimensions with Spill Containment

Illustrates physical dimensions in millimeters for the pump with spill containment features.

Pump Operation Principles

Principle of Pump Operation

Explains the fundamental working mechanism of the air-operated double diaphragm pump.

Installation and Start-up Procedures

Guides on how to properly install and initiate the pump's operation.

Air Supply and Related Considerations

Details air supply requirements, lubrication, and moisture impact.

Air Inlet and Priming

Describes the process for starting the pump and achieving initial flow.

Between Uses Procedures

Outlines recommended actions for the pump when not in use.

Installation Guide

Top Discharge Ball Valve Unit Installation

Provides a visual guide for installing the top discharge ball valve unit.

Safety Information

Important Safety Warnings

Critical safety precautions and warnings for pump operation and maintenance.

Recycling Guidelines

Information on recycling pump components and worn-out parts.

Material Codes Reference

Material Codes for Part Numbers

Lists numerical codes corresponding to various materials used in pump construction.

Troubleshooting Guide

Composite Repair Parts

Service and Conversion Kits

Lists available kits for pump servicing and converting its configuration.

Hardware and Leak Detector Kits

Details specific hardware kits and electronic leak detector kits.

Composite Repair Parts List

Spill Containment Option - Virgin PTFE

Spill Containment Drawing - Virgin PTFE Pumps

Illustrates the components for the spill containment option on Virgin PTFE pumps.

Repair Parts List - Virgin PTFE Equipped Pumps

Lists specific parts required for servicing the spill containment option on Virgin PTFE pumps.

Spill Containment Option - PTFE Concept and Servicing

Spill Containment Concept for PTFE Pumps

Explains the purpose and function of the spill containment option for PTFE pumps.

Diaphragm Servicing for Spill Containment

Details the procedure for servicing diaphragms within the spill containment system.

Filling Spill Containment Chambers

Provides instructions on how to fill the spill containment chambers with liquid.

Spill Containment Option - TPE

Spill Containment Drawing - TPE Pumps

Illustrates the components for the spill containment option on TPE pumps.

Repair Parts List - TPE Equipped Pumps

Lists specific parts required for servicing the spill containment option on TPE pumps.

Spill Containment Option - TPE Concept and Servicing

Spill Containment Concept for TPE Pumps

Explains the purpose and function of the spill containment option for TPE pumps.

Diaphragm Servicing for TPE Spill Containment

Details the procedure for servicing diaphragms in the TPE spill containment system.

Filling Spill Containment Chambers with Liquid

Provides instructions on filling spill containment chambers with liquid.

Air Distribution Valve Assembly

Main Air Valve Assembly Parts List

Lists components of the main air valve assembly for the S30 Design Level 2.

Air Valve Assembly Variants

Details parts lists for pumps with PTFE coated hardware or alternate mufflers.

Air Distribution Valve Servicing

Air Valve Assembly with Stroke Indicator

Pilot Valve Assembly Parts List

Lists components for the pilot valve assembly, often used with stroke indicators.

Air Valve Assembly Variants with Stroke Indicator

Details parts for air valve assemblies with stroke indicators and different hardware/muffler options.

Air Distribution Valve with Stroke Indicator Servicing

Pilot Valve Assembly

Pilot Valve Assembly Drawing

Visual representation of the pilot valve assembly components.

Pilot Valve Assembly Parts List

Lists all components that make up the pilot valve assembly.

Solenoid Shifted Air Distribution Valve Option

Solenoid Valve Operation

Explains how the solenoid valve controls pump speed via electrical signals.

Pre-Installation Checks

Guidance on ensuring solenoid compatibility before installation.

Diaphragm Service Drawings

Diaphragm Service Drawing, Non-Overlay

Diagram showing the components for diaphragm servicing without an overlay.

Diaphragm Service Drawing, with Overlay

Diagram showing the components for diaphragm servicing with an overlay.

Diaphragm Servicing

Diaphragm Removal and Installation

Detailed instructions for removing and installing pump diaphragms.

Overlay Diaphragm Servicing

Specific procedures for servicing diaphragms with a PTFE overlay.

Hazardous Liquid Pumping and Exhaust Management

Pumping Hazardous Liquids Precautions

Guidelines for safely handling hazardous materials and managing exhaust.

Converting Pump for Exhaust Piping

Steps to modify the pump for piping exhaust air away from the operating area.

Modular Check Valve Servicing

Modular Check Valve Servicing Procedure

Instructions for disassembling, inspecting, and reassembling modular check valves.

Dual Port Option

Dual Port Option Drawing

Diagram illustrating the dual port configuration for the pump.

Dual Porting Configurations

Dual Porting Options Explained

Describes various ways to configure dual porting for suction and discharge.

Leak Detection Options

Leak Detection Options Drawing

Diagram showing the layout for electronic and mechanical leak detection options.

Electronic and Mechanical Leak Detection Installation

Instructions for installing both electronic and mechanical leak detection kits.

Pulse Output Kit

Pulse Output Kit Option Explained

Details how the pulse output kit converts pump strokes to electrical signals.

Pulse Output Kits Available

Lists the available pulse output kits with their voltage specifications.

Optional Muffler Configurations

Muffler Configuration Options

Illustrates different muffler types that can be fitted to the pump.