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Sandpiper S15 - User Manual

Sandpiper S15
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s15nmdl3sm-REV1207
WARREN RUPP,
INC. A Unit of IDEX Corporation P.O. Box 1568, Manseld, Ohio 44901-1568 USA Telephone (419) 524-8388 Fax (419) 522-7867 www.warrenrupp.com
©Copyright 2007 Warren Rupp, Inc. All rights reserved.
SERVICE & OPERATING MANUAL
Engineering Data and Temperature Limitations ........................................................................ 1
Explanation of Pump Nomenclature ......................................................................................... 2
Performance Curve, Model S15 Non-Metallic Design Level 3 .................................................. 3
Dimensions: S15 Non-Metallic .................................................................................................. 4
Dimensions: S15 Non-Metallic with Spill Containment .............................................................. 5
Principle of Pump Operation ..................................................................................................... 6
Installation and Start-up ........................................................................................................... 6
Air Supply ................................................................................................................................. 6
Air Valve Lubrication ................................................................................................................. 6
Air Line Moisture ....................................................................................................................... 6
Air Inlet and Priming ................................................................................................................. 6
Between Uses .......................................................................................................................... 6
Installation Guide ...................................................................................................................... 7
Recycling .................................................................................................................................. 8
Important Safety Information .................................................................................................... 8
Material Codes ......................................................................................................................... 9
Troubleshooting ...................................................................................................................... 10
Warranty ................................................................................................................................. 10
Composite Repair Parts Drawing ........................................................................................... 12
Repair Parts Servicing Kits ..................................................................................................... 12
Composite Repair Parts List ................................................................................................... 13
Spill Containment Option ....................................................................................................... 14
Spill Containment Repair Parts List ........................................................................................ 14
Spill Containment Concept ..................................................................................................... 14
Spill Containment Option Diaphragm Servicing .................................................................... 15
Filling Chambers with Liquid ................................................................................................... 15
Air Distribution Valve Assembly Drawing ................................................................................ 16
Main Air Valve Assembly Parts List ........................................................................................ 16
Air Distribution Valve Servicing ............................................................................................... 17
Air Distribution Valve with Stroke Indicator Options ................................................................ 18
Air Distribution Valve with Stroke Indicator Parts List ............................................................ 18
Air Distribution Valve with Stroke Indicator Servicing ............................................................. 19
Solenoid Shifted Air Valve Drawing ........................................................................................ 20
Solenoid Shifted Air Valve Parts List ...................................................................................... 20
Solenoid Shifted Air Distribution Valve option ......................................................................... 21
Diaphragm Service Drawing, Non-Overlay ............................................................................. 22
Diaphragm Service Drawing, with Overlay ............................................................................. 22
Diaphragm Servicing .............................................................................................................. 23
Overlay Diaphragm Service ................................................................................................... 23
Pilot Valve Assembly Drawing ................................................................................................ 24
Pilot Valve Assembly Parts List ............................................................................................... 24
Pilot Valve Servicing ............................................................................................................... 24
Pumping Hazardous Liquids ................................................................................................... 25
Converting the pump for piping the exhaust air ...................................................................... 25
Exhaust Conversion Drawing ................................................................................................. 25
Converted Exhaust Illustration ................................................................................................ 25
Modular Check Valve Servicing .............................................................................................. 26
Modular Check Valve Drawing ................................................................................................ 26
Dual Port Option Drawing ....................................................................................................... 27
Dual Porting Options .............................................................................................................. 27
Dual Porting of both suction and discharge ends of the pump ............................................... 27
Single Porting of the suction and dual porting of the pump discharge ................................... 27
Dual Porting of the suction and single porting of the pump discharge ................................... 27
Leak Detection Options Drawing ............................................................................................ 28
Electronic Leak Detector Installation ...................................................................................... 28
Mechanical Leak Detector Installation .................................................................................... 28
Pulse Output Kit Drawing ....................................................................................................... 29
Pulse Output Kit Option .......................................................................................................... 29
Optional Mufer Congurations .............................................................................................. 30
Grounding the Pump .............................................................................................................. 31
CE Declaration of Conformity ................................................................................................. 32
Model S15 Non-Metallic Design Level 3
CE
II 2GD T5
Table of Contents
U.S. Patent #
5,851,109;5,996,627;
400,210
Other U.S. Patents
Applied for

Table of Contents

Questions and Answers

Sandpiper S15 Specifications

General IconGeneral
BrandSandpiper
ModelS15
CategoryWater Pump
LanguageEnglish

Summary

Engineering, Performance & Construction Data

CAUTION! Operating Temperature Limitations

Lists material temperature limits for the pump, essential for safe operation.

Explanation of Pump Nomenclature

Performance Curve, Model S15 Non-Metallic Design Level 3

Dimensions: S15 Non-Metallic

Dimensions: S15 Non-Metallic with Spill Containment

Principle of Pump Operation

Installation and Start-up

Air Supply

Details air supply requirements, pressure limits, and connection best practices.

Air Valve Lubrication

Advises on lubrication requirements for the air distribution and pilot valves.

Air Line Moisture

Discusses issues related to moisture in compressed air and its solutions.

Air Inlet and Priming

Guides on starting the pump and achieving proper priming and airflow.

Between Uses

Provides instructions for pump care when not in use, especially in varying temperatures or with settling fluids.

Installation Guide

Recycling

Important Safety Information

Material Codes

Troubleshooting

Composite Repair Drawing

Composite Repair Parts List

Spill Containment Option

Spill Containment Concept

Option Diaphragm Servicing

Instructions for servicing diaphragms specifically within the spill containment option.

Filling Chambers with Liquid

Step-by-step guide for filling spill containment chambers with the correct fluid and volume.

Air Distribution Valve Assembly Drawing S15 Design Level 3

Air Distribution Valve Servicing

Solenoid Shifted Air Valve Drawing

Solenoid Shifted Air Distribution Valve Option Operation

Before Installation

Pre-installation checks for the solenoid-shifted valve, ensuring voltage compatibility.

Pilot Valve Servicing, Assembly Drawing & Parts List

Diaphragm Service Drawing with Overlay

Diaphragm Service Drawing, Non-Overlay

Diaphragm Servicing

Overlay Diaphragm Servicing

Specific instructions for servicing the PTFE overlay diaphragm component.

Modular Check Valve Servicing

Dual Port Option Drawing

Spill Containment Leak Detection Options Drawing

Pulse Output Kit Drawing

Optional Muffler Configurations, Drawing

Grounding The Pump

Declaration of Conformity

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