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Sandpiper S15 - User Manual

Sandpiper S15
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WARREN RUPP,
INC. A Unit of IDEX Corporation P.O. Box 1568, Manseld, Ohio 44901-1568 USA Telephone (419) 524-8388 Fax (419) 522-7867 www.warrenrupp.com
©Copyright 2007 Warren Rupp, Inc. All rights reserved.
SERVICE & OPERATING MANUAL
Engineering Data and Temperature Limitations ........................................................................ 1
Explanation of Pump Nomenclature ......................................................................................... 2
Performance Curve, Model S15 Non-Metallic Design Level 3 .................................................. 3
Dimensions: S15 Non-Metallic .................................................................................................. 4
Dimensions: S15 Non-Metallic with Spill Containment .............................................................. 5
Principle of Pump Operation ..................................................................................................... 6
Installation and Start-up ........................................................................................................... 6
Air Supply ................................................................................................................................. 6
Air Valve Lubrication ................................................................................................................. 6
Air Line Moisture ....................................................................................................................... 6
Air Inlet and Priming ................................................................................................................. 6
Between Uses .......................................................................................................................... 6
Installation Guide ...................................................................................................................... 7
Recycling .................................................................................................................................. 8
Important Safety Information .................................................................................................... 8
Material Codes ......................................................................................................................... 9
Troubleshooting ...................................................................................................................... 10
Warranty ................................................................................................................................. 10
Composite Repair Parts Drawing ........................................................................................... 12
Repair Parts Servicing Kits ..................................................................................................... 12
Composite Repair Parts List ................................................................................................... 13
Spill Containment Option ....................................................................................................... 14
Spill Containment Repair Parts List ........................................................................................ 14
Spill Containment Concept ..................................................................................................... 14
Spill Containment Option Diaphragm Servicing .................................................................... 15
Filling Chambers with Liquid ................................................................................................... 15
Air Distribution Valve Assembly Drawing ................................................................................ 16
Main Air Valve Assembly Parts List ........................................................................................ 16
Air Distribution Valve Servicing ............................................................................................... 17
Air Distribution Valve with Stroke Indicator Options ................................................................ 18
Air Distribution Valve with Stroke Indicator Parts List ............................................................ 18
Air Distribution Valve with Stroke Indicator Servicing ............................................................. 19
Solenoid Shifted Air Valve Drawing ........................................................................................ 20
Solenoid Shifted Air Valve Parts List ...................................................................................... 20
Solenoid Shifted Air Distribution Valve option ......................................................................... 21
Diaphragm Service Drawing, Non-Overlay ............................................................................. 22
Diaphragm Service Drawing, with Overlay ............................................................................. 22
Diaphragm Servicing .............................................................................................................. 23
Overlay Diaphragm Service ................................................................................................... 23
Pilot Valve Assembly Drawing ................................................................................................ 24
Pilot Valve Assembly Parts List ............................................................................................... 24
Pilot Valve Servicing ............................................................................................................... 24
Pumping Hazardous Liquids ................................................................................................... 25
Converting the pump for piping the exhaust air ...................................................................... 25
Exhaust Conversion Drawing ................................................................................................. 25
Converted Exhaust Illustration ................................................................................................ 25
Modular Check Valve Servicing .............................................................................................. 26
Modular Check Valve Drawing ................................................................................................ 26
Dual Port Option Drawing ....................................................................................................... 27
Dual Porting Options .............................................................................................................. 27
Dual Porting of both suction and discharge ends of the pump ............................................... 27
Single Porting of the suction and dual porting of the pump discharge ................................... 27
Dual Porting of the suction and single porting of the pump discharge ................................... 27
Leak Detection Options Drawing ............................................................................................ 28
Electronic Leak Detector Installation ...................................................................................... 28
Mechanical Leak Detector Installation .................................................................................... 28
Pulse Output Kit Drawing ....................................................................................................... 29
Pulse Output Kit Option .......................................................................................................... 29
Optional Mufer Congurations .............................................................................................. 30
Grounding the Pump .............................................................................................................. 31
CE Declaration of Conformity ................................................................................................. 32
Model S15 Non-Metallic Design Level 3
CE
II 2GD T5
Table of Contents
U.S. Patent #
5,851,109;5,996,627;
400,210
Other U.S. Patents
Applied for

Table of Contents

Questions and Answers

  • O
    Oscar Johnson PhDAug 13, 2025
    Why is product leaking through the exhaust of my Sandpiper Water Pump?
    • H
      Hannah FoxAug 13, 2025
      If product is leaking through the exhaust of your Sandpiper Water Pump, it could be due to a diaphragm failure or loose diaphragm plates. Replace the diaphragms, check them for damage, and ensure the diaphragm plates are tightened. Another cause might be the diaphragm being stretched around the center or bolt holes. Check for excessive inlet or air pressure. Also, consult the Chemical Resistance Chart to ensure compatibility with the products, cleaners, and temperature limitations, and to verify proper lubrication.
  • W
    williamsericAug 17, 2025
    What causes premature diaphragm failure in Sandpiper Water Pump?
    • S
      Steven BrownAug 18, 2025
      Premature diaphragm failure in your Sandpiper Water Pump can occur due to several reasons. Cavitation might be the cause, so enlarge the pipe diameter on the suction side of the pump. Excessive flooded suction pressure can also lead to this issue, so move the pump closer to the product, raise the pump to reduce inlet pressure, install a back pressure device, or add an accumulation tank or pulsation dampener. Misapplication due to chemical or physical incompatibility is another potential cause, so consult the Chemical Resistance Chart. Ensure the correct diaphragm plates are installed correctly, and check that the outer plates haven't worn to a sharp edge.
  • P
    Paul MillerAug 21, 2025
    How to fix unbalanced cycling in Sandpiper Water Pump?
    • C
      Cindy WheelerAug 22, 2025
      Unbalanced cycling in your Sandpiper Water Pump can stem from several issues. If the suction lift is excessive, try filling the chambers with liquid to prime the pump. Ensure the suction line is adequately sized. Inspect for air leaks on the suction side by visually checking all gaskets and pipe connections. Also, check for obstructions in the check valve by disassembling the wet end of the pump and manually dislodging any blockages. Inspect check valves and seats for wear, adjusting or replacing them as necessary. Purge the chambers through the tapped chamber vent plugs to address entrained air or vapor lock.
  • W
    walkerthomasAug 26, 2025
    What to do if Sandpiper Water Pump cycles once?
    • A
      andreakingAug 26, 2025
      If your Sandpiper Water Pump cycles only once, it could be due to a deadhead situation where the system pressure meets or exceeds the air supply pressure. Increase the inlet air pressure to the pump, noting that the pump is designed for a 1:1 pressure ratio at zero flow. It could also be caused by incorrectly installed air valve or intermediate gaskets. Ensure gaskets are installed with holes properly aligned. A bent or missing actuator plunger could be the cause, so remove the pilot valve and inspect the actuator plungers.
  • M
    Mark McguireOct 30, 2025
    Why my Sandpiper Water Pump will not operate / cycle?
    • H
      heathergrayOct 30, 2025
      If your Sandpiper Water Pump won't start or cycle, several issues could be the cause. First, the pump might be over-lubricated, so reduce the lubricator setting or remove it, as these pumps are designed for lube-free operation. Check that the air line is appropriately sized and the compressor capacity (HP vs. CFM) is adequate. Examine the air distribution system by disassembling and inspecting the main air distribution valve, pilot valve, and pilot valve actuators. Also, ensure the discharge line isn't blocked by checking for closed valves and cleaning manifolds/piping. Increasing the inlet air pressure may help if the system pressure meets or exceeds the air supply pressure. Remove and clean the air exhaust muffler screen to eliminate blockages or ice. If fluid is present in the muffler, ...
  • M
    Michael BeckNov 3, 2025
    What to do if Sandpiper Water Pump cycles sluggishly or stalls?
    • S
      Shannon JohnstonNov 3, 2025
      If your Sandpiper Water Pump cycles sluggishly, stalls, or has unsatisfactory flow, there are several potential causes. Check if the pump is being over-lubricated and, if so, set the lubricator to the lowest setting or remove it. Icing could be a problem, so remove the muffler screen to de-ice it and consider installing an air dryer. Clean the manifolds to ensure proper airflow. Increase the inlet air pressure if the system pressure is meeting or exceeding the air supply pressure. Ensure proper suction by moving the pump closer to the product. Verify the air line size and compressor capacity are adequate. If the suction lift is excessive, try filling the chambers with liquid to prime the pump. Decrease the inlet air pressure and volume if the pump is cavitating the fluid by cycling too fas...
  • W
    waynefriedmanNov 7, 2025
    Why Sandpiper Water Pump cycles but will not prime or has no flow?
    • J
      john41Nov 7, 2025
      If your Sandpiper Water Pump cycles but won't prime or has no flow, consider the following: Cavitation on the suction side might be the issue, so move the pump closer to the product. Check for obstructions in the check valve, dislodging any blockages and cleaning around the valve ball cage and seat area; replace damaged parts and consider using a heavier valve ball material. Ensure valve balls are not missing. Inspect the suction line for blockages, removing any obstructions and clearing all screens or strainers. For suction lifts exceeding 20 feet, try filling the chambers with liquid to prime the pump. Look for air leaks on the suction side and inspect all gaskets and pipe connections. Also, if fluid is found in the air exhaust muffler, disassemble the pump chambers and check for diaphra...

Summary

Engineering, Performance & Construction Data

CAUTION! Operating Temperature Limitations

Lists material temperature limits for the pump, essential for safe operation.

Explanation of Pump Nomenclature

Performance Curve, Model S15 Non-Metallic Design Level 3

Dimensions: S15 Non-Metallic

Dimensions: S15 Non-Metallic with Spill Containment

Principle of Pump Operation

Installation and Start-up

Air Supply

Details air supply requirements, pressure limits, and connection best practices.

Air Valve Lubrication

Advises on lubrication requirements for the air distribution and pilot valves.

Air Line Moisture

Discusses issues related to moisture in compressed air and its solutions.

Air Inlet and Priming

Guides on starting the pump and achieving proper priming and airflow.

Between Uses

Provides instructions for pump care when not in use, especially in varying temperatures or with settling fluids.

Installation Guide

Recycling

Important Safety Information

Material Codes

Troubleshooting

Composite Repair Drawing

Composite Repair Parts List

Spill Containment Option

Spill Containment Concept

Option Diaphragm Servicing

Instructions for servicing diaphragms specifically within the spill containment option.

Filling Chambers with Liquid

Step-by-step guide for filling spill containment chambers with the correct fluid and volume.

Air Distribution Valve Assembly Drawing S15 Design Level 3

Air Distribution Valve Servicing

Solenoid Shifted Air Valve Drawing

Solenoid Shifted Air Distribution Valve Option Operation

Before Installation

Pre-installation checks for the solenoid-shifted valve, ensuring voltage compatibility.

Pilot Valve Servicing, Assembly Drawing & Parts List

Diaphragm Service Drawing with Overlay

Diaphragm Service Drawing, Non-Overlay

Diaphragm Servicing

Overlay Diaphragm Servicing

Specific instructions for servicing the PTFE overlay diaphragm component.

Modular Check Valve Servicing

Dual Port Option Drawing

Spill Containment Leak Detection Options Drawing

Pulse Output Kit Drawing

Optional Muffler Configurations, Drawing

Grounding The Pump

Declaration of Conformity

Sandpiper S15 Specifications

General IconGeneral
BrandSandpiper
ModelS15
CategoryWater Pump
LanguageEnglish

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