Sandpiper S07B1P2PPNS000 - User Manual

WARREN RUPP
®
, IDEX AODD, Inc. • A Unit of IDEX Corporation • 800 N. Main St., P.O. Box 1568, Manseld, Ohio 44901-1568 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
s07nmdl1sm-rev0513
©Copyright 2013 Warren Rupp, Inc. All rights reserved.
U.S. Patent #
400,210
5,996,627;
6,241,487
Model S07
Non-Metallic Design Level 1
SERVICE & OPERATING MANUAL
Table of Contents
Engineering Data and Temperature Limitations .......................................................1
Explanation of Pump Nomenclature .........................................................................2
Performance Curve ..................................................................................................3
Performance Curve, Trihedral Model .......................................................................4
Dimensions: S07 Non-Metallic .................................................................................5
Metric Dimensions: S07 Non-Metallic.......................................................................6
Principle of Pump Operation.....................................................................................7
Installation and Start-up............................................................................................7
Air Supply .................................................................................................................7
Air Valve Lubrication ................................................................................................. 7
Air Line Moisture.......................................................................................................7
Air Inlet and Priming .................................................................................................7
Between Uses ..........................................................................................................7
Installation Guide ...................................................................................................... 8
Troubleshooting ........................................................................................................ 9
Warranty ...................................................................................................................9
Important Safety Information ..................................................................................10
Material Codes ....................................................................................................... 11
Composite Repair Parts Drawing ...........................................................................12
Overlay Option Drawing .........................................................................................12
Available Service and Conversion Kits ................................................................... 12
Composite Repair Parts List ................................................................................... 13
Air Valve Assembly Drawing and Parts List ............................................................ 14
Air Valve Assembly Servicing .................................................................................15
Air Valve with Stroke Indicator Drawing and Parts List ...........................................16
Air Valve with Stroke Indicator Servicing ................................................................17
Pilot Valve Servicing, Assembly Drawing and Parts List .......................................18
Solenoid Shifted Valve Drawing and Parts List ......................................................19
Solenoid Shifted Air Distribution Valve Option ........................................................ 20
Intermediate Assembly Drawing ............................................................................. 21
Intermediate Assembly Servicing ...........................................................................21
Modular Check Ball Valve Drawing ........................................................................22
Modular Check Ball Valve Servicing ....................................................................... 22
Modular Trihedral Check Valve Option Drawing and Parts List .............................. 23
Modular Trihedral Check Valve Servicing ............................................................... 24
Diaphragm Service Drawing, Non-Overlay.............................................................25
Diaphragm Service Drawing with Overlay .............................................................25
Diaphragm Servicing, Overlay Diaphragm Servicing ............................................26
Dual Port Option Drawing ....................................................................................... 27
Dual Porting Options ..............................................................................................28
Dual Porting of both suction and discharge ends of the pump ............................... 28
Single Porting of the suction and dual porting of the pump discharge ...................28
Dual Porting of the suction and single porting of the pump discharge ...................28
Single Port Suction Repair Parts List .....................................................................29
Single Port Discharge Repair Parts List .................................................................29
Dual Port Suction and Discharge Repair Parts List ................................................ 29
Pumping Hazardous Liquids...................................................................................30
Converting the Pump for Piping the Exhaust Air ....................................................30
Exhaust Conversion Drawing .................................................................................30
Converted Exhaust Illustration................................................................................30
Pulse Output Kit Drawing, Option ........................................................................... 31
Optional Mufer Congurations Drawing ................................................................ 32
CE Declaration of Conformity .................................................................................33

Summary

Engineering, Performance & Construction Data

S07 Non-Metallic Performance Curve

S07 Non-Metallic Performance Curve, Trihedral Model

Dimensions: S07 Non-Metallic

Dimensions in Inches

Detailed measurements and tolerances for the S07 non-metallic pump.

Metric Dimensions: S07 Non-Metallic

Dimensions in Millimeters

Detailed measurements and tolerances for the S07 non-metallic pump.

PRINCIPLE OF PUMP OPERATION

Installation and Start-up

Guidance on properly installing and starting the pump.

Air Supply

Requirements and considerations for compressed air supply.

Air Valve Lubrication

Information on lubricating the air distribution valve.

Air Line Moisture

Impact of moisture in the air supply and mitigation.

Air Inlet and Priming

Procedures for connecting air and priming the pump.

Between Uses

Recommendations for pump care between operational periods.

INSTALLATION GUIDE

TROUBLESHOOTING

WARRANTY

RECYCLING

IMPORTANT SAFETY INFORMATION

Material Codes

Composite Repair Parts Drawing

Available Service and Conversion Kits

Catalog of kits for pump service and upgrades.

Composite Repair Parts List

Air Distribution Valve Assembly Drawing

Main Air Valve Assembly Parts List

Component list for the main air valve assembly.

AIR DISTRIBUTION VALVE SERVICING

Air Valve with Stroke Indicator Assembly Drawing, Parts List

Main Air Valve Assembly Parts List

Component list for the main air valve assembly with stroke indicator.

AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION SERVICING

Pilot Valve Servicing, Assembly Drawing & Parts List

Pilot Valve Assembly Parts List

Component list for the pilot valve assembly.

Pilot Valve Servicing

Step-by-step instructions for servicing the pilot valve.

Solenoid Shifted Air Valve Drawing

Solenoid Shifted Air Valve Parts List

Component list for the solenoid shifted air valve.

SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTION

Operation

How the solenoid shifted valve controls pump speed.

Before Installation

Pre-installation checks for the solenoid option.

Intermediate Drawing

Intermediate Assembly Repair Parts List

Component list for the intermediate assembly.

Intermediate Servicing

Procedures for servicing the intermediate components.

Modular Check Ball Valve Drawing

Modular Check Ball Valve Servicing

Step-by-step guide for servicing the modular check ball valve.

Modular Trihedral Check Valve Option Drawing

MODULAR TRIHEDRAL CHECK VALVE SERVICING

Re-assemble the Valves

Instructions for reassembling trihedral valves and related components.

Diaphragm Service Drawing

Diaphragm Service Drawing, with Overlay

Diaphragm Service Drawing with One-Piece Bonded

DIAPHRAGM SERVICING

Overlay Diaphragm Servicing

Specific steps for servicing overlay diaphragms.

One Piece Diaphragm Servicing

Specific steps for servicing one-piece bonded diaphragms.

Dual Port Option Drawing

DUAL PORTING OPTIONS

Dual Porting of Both Suction and Discharge Ends

How to convert both suction and discharge to dual port.

Single Porting Suction, Dual Porting Discharge

How to configure single suction and dual discharge.

Dual Porting Suction and Dual Porting Discharge

How to configure dual suction and dual discharge.

SINGLE PORT SUCTION REPAIR PARTS LIST

SINGLE PORT DISCHARGE REPAIR PARTS LIST

PUMPING HAZARDOUS LIQUIDS

Exhaust Conversion Drawing

Converting the Pump for Piping the Exhaust Air

Steps to pipe exhaust air away from the pump.

Converted Exhaust Illustration

Visual examples of proper exhaust air piping.

Pulse Output Kit Drawing

Pulse Output Kit Option

Description of the pulse output kit's functionality.

Optional Muffler Configurations, Drawing

Declaration of Conformity

Sandpiper S07B1P2PPNS000 Specifications

General

Series	S07
Type	Air Operated Double Diaphragm Pump
Size	3/4 inch
Inlet/Outlet Port Type	NPT
Air Inlet	1/4 inch NPT
Pump Material	Polypropylene
Diaphragm Material	Santoprene
Max Operating Pressure	100 psi