Sandpiper S20 - User Manual

SERVICE & OPERATING MANUAL
WARREN RUPP
®
, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
520-209-000 9/03
©Copyright 2003 Warren Rupp, Inc. All rights reserved.
®
Engineering Data and Temperature Limitations ...................................................................... 1
Explanation of Pump Nomenclature ........................................................................................ 2
Performance Curve, Model S20 Non-Metallic Design Level 2 ............................................... 3
Dimensions: S20 Non-Metallic ................................................................................................. 4
Metric Dimensions: S20 Non-Metallic ...................................................................................... 5
Dimensions: S20 Non-Metallic with Spill Prevention ................................................................ 6
Metric Dimensions: S20 Non-Metallic with Spill Prevention .................................................... 7
Principle of Pump Operation .................................................................................................... 8
Installation and Start-up ........................................................................................................... 8
Air Supply ................................................................................................................................. 8
Air Valve Lubrication ................................................................................................................. 8
Air Line Moisture ...................................................................................................................... 8
Air Inlet and Priming ................................................................................................................. 8
Between Uses .......................................................................................................................... 8
Installation Guide ...................................................................................................................... 9
Important Safety Information ................................................................................................. 10
Material Codes ....................................................................................................................... 10
Troubleshooting ...................................................................................................................... 11
Warranty................................................................................................................................. 11
Composite Repair Parts Drawing .......................................................................................... 12
Overlay Option Drawing ........................................................................................................ 12
Composite Repair Parts List .................................................................................................. 13
RuppGUARD™ Spill Prevention Option for Virgin PTFE Equipped Pumps ......................... 14
RuppGUARD™ Spill Prevention Repair Parts List ............................................................... 14
RuppGUARD™ Spill Prevention Concept............................................................................. 15
RuppGUARD™ Spill Prevention Option Diaphragm Servicing ............................................ 15
Filling RuppGUARD™ Chambers with Liquid ....................................................................... 15
RuppGUARD™ Spill Prevention Option for TPE Equipped Pumps ..................................... 16
RuppGUARD™ Spill Prevention Repair Parts List ............................................................... 16
RuppGUARD™ Spill Prevention Concept with TPE Diaphragms ........................................ 17
RuppGUARD™ Spill Prevention Option with TPE Diaphragm ............................................. 17
Air Distribution Valve Assembly Drawing............................................................................... 18
Main Air Valve Assembly Parts List ....................................................................................... 18
Air Distribution Valve Servicing .............................................................................................. 19
Air Distribution Valve with Stroke Indicator Options .............................................................. 20
Air Distribution Valve with Stroke Indicator Parts List ........................................................... 20
Air Distribution Valve with Stroke Indicator Servicing ........................................................... 21
Solenoid Shifted Air Valve Drawing ........................................................................................ 22
Solenoid Shifted Air Valve Parts List ...................................................................................... 22
Solenoid Shifted Air Distribution Valve option ........................................................................ 23
Pilot Valve Assembly Drawing ................................................................................................ 24
Pilot Valve Assembly Parts List.............................................................................................. 24
Pilot Valve Servicing ............................................................................................................... 25
Diaphragm Service Drawing, Non-Overlay .......................................................................... 26
Diaphragm Service Drawing, with Overlay ........................................................................... 26
Diaphragm Servicing.............................................................................................................. 27
Overlay Diaphragm Service .................................................................................................. 27
Pumping Hazardous Liquids .................................................................................................. 28
Converting the pump for piping the exhaust air .................................................................... 28
Exhaust Conversion Drawing................................................................................................ 28
Converted Exhaust Illustration .............................................................................................. 28
Modular Check Valve Servicing ............................................................................................. 29
Modular Check Valve Drawing ............................................................................................... 29
Dual Port Option Drawing ...................................................................................................... 30
Dual Porting Options .............................................................................................................. 31
Dual porting of both suction and discharge ends of the pump ............................................. 31
Single porting of the suction and dual porting of the pump discharge.................................. 31
Dual porting of the suction and single porting of the pump discharge ................................. 31
Leak Detection Options Drawing........................................................................................... 32
RuppTech® Electronic Leak Detector Installation ................................................................ 32
Mechanical Leak Detector Installation .................................................................................. 32
RuppTech® Pulse Output Kit Drawing .................................................................................. 33
RuppTech® Pulse Output Kit Option ..................................................................................... 33
Exhaust Port or Auxiliary Muffler Setup ................................................................................. 33
Integral Muffler Setup ............................................................................................................. 31
CE
U.S. Patent #
400,210
5,996,627
Model S20 Non-Metallic Design Level 2Model S20 Non-Metallic Design Level 2
Model S20 Non-Metallic Design Level 2Model S20 Non-Metallic Design Level 2
Model S20 Non-Metallic Design Level 2

Sandpiper S20 Specifications

General

Brand	Sandpiper
Model	S20
Category	Water Pump
Language	English

Summary

Explanation of Pump Nomenclature

Performance Curve, Model S20 Non-Metallic Design Level 2

PRINCIPLE OF PUMP OPERATION

INSTALLATION AND START-UP

Guidance on pump placement, suction line, and flexible hoses for installation.

AIR SUPPLY

AIR INLET AND PRIMING

INSTALLATION GUIDE

IMPORTANT SAFETY INFORMATION

General Safety Warnings and Precautions

Crucial safety warnings regarding pump operation, maintenance, and potential hazards.

TROUBLESHOOTING

Pump Will Not Cycle

Pump Cycles, but Produces No Flow

Composite Repair Parts Drawing

Composite Repair Parts List

RuppGUARD Option for Virgin PTFE Equipped Pumps Drawing

RuppGUARD for Virgin PTFE Pumps Concept

Diaphragm Servicing for Virgin PTFE RuppGUARD

Filling Liquid Chambers for Virgin PTFE RuppGUARD

RuppGUARD Option for TPE Equipped Pumps Drawing

RuppGUARD for TPE Pumps Concept

Diaphragm Servicing for TPE RuppGUARD

Filling Liquid Chambers for TPE RuppGUARD

Air Distribution Valve Assembly Drawing

Air Distribution Valve Servicing

Step-by-step instructions for servicing the air distribution valve.

Air Valve Assembly Drawing with Stroke Indicator Option

Servicing the Air Valve with Stroke Indicator

Procedure for disassembling and reassembling the air valve with stroke indicator.

SOLENOID SHIFTED AIR VALVE PARTS LIST

SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTION

Pilot Valve Assembly Drawing

Pilot Valve Servicing Procedure

Detailed steps for disassembling and reassembling the pilot valve assembly.

Diaphragm Service Drawing, Non-Overlay

Diaphragm Service Drawing, with Overlay

Diaphragm Servicing (Non-Overlay)

Steps for removing and installing standard diaphragms.

Overlay Diaphragm Servicing

Procedure for servicing PTFE overlay diaphragms.

PUMPING HAZARDOUS LIQUIDS

Converting Pump for Exhaust Air Piping

Steps to adapt the pump for remote exhaust air management.

MODULAR CHECK VALVE SERVICING

Modular Check Valve Servicing

Procedure for servicing the modular check valve components.

DUAL PORTING OPTIONS

Single Suction and Dual Discharge Porting

Dual Suction and Single Discharge Porting

RuppTech Leak Detection Options Drawing

Pulse Output Kit Option