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Sandpiper s05 - User Manual

Sandpiper s05
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SERVICE & OPERATING MANUAL
WARREN RUPP, INC.A Unit of IDEX Corporation • P.O. Box 1568, Mansfi eld, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
©Copyright 2008 Warren Rupp, Inc. All rights reserved.
Table of Contents
U.S. Patent #
5,996,627 & 6,241,487
Other U.S. Patents
Applied for
Engineering Data and Temperature Limitations ........................................................1
Explanation of Pump Nomenclature .........................................................................2
Performance Curve...................................................................................................3
Dimensions (Aluminum Model) .................................................................................4
Metric Dimensions (Aluminum Model) ......................................................................5
Dimensions (Stainless Steel and Alloy C Models) ....................................................6
Metric Dimensions ( Stainless Steel and Alloy C Models) ........................................7
Principle of Pump Operation .....................................................................................8
Installation and Start-up ...........................................................................................8
Air Supply .................................................................................................................8
Air Valve Lubrication .................................................................................................8
Air Line Moisture .......................................................................................................8
Air Inlet and Priming .................................................................................................8
Between Uses ..........................................................................................................8
Installation Guide ......................................................................................................9
Troubleshooting .....................................................................................................10
Warranty .................................................................................................................10
Recycling ................................................................................................................11
Important Safety Information ..................................................................................11
Material Codes .......................................................................................................12
Composite Repair Parts Drawing ...........................................................................14
Available Service and Conversion Kits ...................................................................14
Composite Repair Parts List ...................................................................................15
Air Distribution Valve Assembly Drawing and Parts List .........................................16
Air Distribution Valve Servicing ...............................................................................17
Air Valve with Stroke Indicator Assembly Drawing and Part List ............................18
Air Distribution Valve with Stroke Indicator Option Servicing ..................................19
Solenoid Shifted Air Valve Drawing and Parts List .................................................20
Solenoid Shifted Air Distribution Valve Option ........................................................21
Diaphragm Service Drawing, Non-Overlay .............................................................22
Diaphragm Service Drawing, with Overlay .............................................................22
Diaphragm Service Drawing ..................................................................................22
Diaphragm Servicing ..............................................................................................23
Overlay Diaphragm Servicing ................................................................................23
Pilot Valve Servicing, Assembly Drawing & Parts List ............................................24
Intermediate Assembly Drawing and Parts List ......................................................25
Intermediate Assembly and Actuator Plunger Servicing ........................................25
Check Valve Servicing ............................................................................................26
Check Valve Drawing ..............................................................................................26
Optional Muffl er Confi guration Drawing ..................................................................27
Dual Port Option Drawing (Aluminum Model) .........................................................28
Dual Porting Options (Aluminum Model) ................................................................29
Dual Porting Suction and Discharge (Aluminum Model) ........................................29
Single Porting Suction and Dual Porting Discharge (Aluminum Model) .................30
Dual Porting Suction and Single Porting Discharge (Aluminum Model) .................30
Single Port Suction and Discharge Repair Parts List (Aluminum Model) ...............30
Dual Port Suction and Discharge Repair Parts List (Aluminum Model) ..................30
Pumping Hazardous Liquids ...................................................................................31
Converting the Pump For Piping the Exhaust Air ...................................................31
Exhaust Conversion Drawing .................................................................................31
Converted Exhaust Illustration ................................................................................31
Pulse Output Kit Drawing .......................................................................................32
Pulse Output Kit Option ..........................................................................................32
Grounding the Pump ..............................................................................................33
CE Declaration of Conformity .................................................................................34
Model S05 Metallic Design Level 1
CE
See page 2
for ATEX ratings.

Table of Contents

Questions and Answers

Sandpiper s05 Specifications

General IconGeneral
ModelS05
TypeAir-operated double diaphragm pump
Size1/2 inch
Air Inlet Size1/4" NPT
Materials of ConstructionAluminum, Polypropylene
Inlet Size1/2 inch
Outlet Size1/2 inch
Inlet/Outlet Size1/2 inch

Summary

ENGINEERING, PERFORMANCE & CONSTRUCTION DATA

Materials

Details pump material properties and chemical resistance for various fluids.

Operating Temperatures

Lists maximum and minimum operating temperatures for different pump materials.

Pump Nomenclature Explanation

ATEX Compliance Notes

Specifies ATEX compliance conditions and requirements for pump configurations.

Performance Curve

S05 Metallic Design Level 1 Performance

Graphical representation of pump performance based on flow rate and head.

Dimensions: S05 Metallic (Aluminum Model)

Aluminum Model Dimensions

Provides overall dimensions and port sizes for the aluminum pump model.

Metric Dimensions: S05 Metallic (Aluminum Model)

Aluminum Model Metric Dimensions

Presents metric dimensions and port sizes for the aluminum pump model.

Dimensions: S05 Metallic (Stainless Steel & Alloy C Models)

Stainless Steel;Alloy C Model Dimensions

Details overall dimensions and port sizes for stainless steel and alloy C pump models.

Metric Dimensions: S05 Metallic (Stainless Steel & Alloy C Models)

Stainless Steel;Alloy C Model Metric Dimensions

Provides metric dimensions for stainless steel and alloy C pump models.

Principle of Pump Operation

Operational Aspects and Installation

Covers pump operation, installation, air supply, lubrication, priming, and storage.

Typical Installation Guide

Installation Components and Safety

Illustrates typical installation setup and includes critical safety cautions for installation.

Troubleshooting

Pump Troubleshooting Guide

Lists common pump symptoms, checks, and corrective actions for troubleshooting.

Recycling

Pump Component Recycling

Encourages recycling of worn parts and pumps after flushing.

Important Safety Information

Critical Safety Warnings and Precautions

Provides essential safety advice for operation, maintenance, and hazard avoidance.

Material Codes

Part Number Material Code Reference

Lists material codes corresponding to pump components used in part numbers.

Composite Repair Parts Drawing

Available Service and Conversion Kits

Lists available service and conversion kits with part numbers and descriptions.

Composite Repair Parts List

Detailed Pump Repair Parts

Provides a comprehensive list of parts required for pump repair.

Air Valve Assembly Drawings and Parts Lists

Air Valve Components and Parts

Details components and parts for various air valve assemblies, including stroke indicator.

Air Distribution Valve Servicing

Servicing the Air Distribution Valve

Provides step-by-step instructions for disassembling and reassembling the air distribution valve.

Solenoid Shifted Air Valve Drawing

Parts List and Safe Use Conditions

Lists parts for the solenoid shifted air valve and specifies special conditions for safe use.

Solenoid Shifted Air Distribution Valve Option

Operation and Installation Guidance

Explains the operation of the solenoid option and provides installation notes.

Diaphragm Service Drawings

Diaphragm Installation Illustrations

Illustrates diaphragm installation for standard, overlay, and one-piece bonded diaphragm types.

Diaphragm Servicing

Servicing Diaphragm Types

Provides step-by-step instructions for servicing standard, overlay, and one-piece bonded diaphragms.

Pilot Valve Servicing and Assembly

Pilot Valve Service Procedure

Details disassembly, cleaning, lubrication, and reassembly of the pilot valve.

Intermediate Assembly Servicing

Actuator Plunger and Bushing Service

Covers servicing the actuator plunger, bushings, O-rings, and retaining rings.

Check Valve Servicing

Check Valve Service and Metallic Seats

Explains check valve servicing and requirements for metallic seats.

Optional Muffler Configurations

Muffler Options and Installation

Details different muffler options and their installation on the air valve body.

Dual Port Option Drawing

Aluminum Model Port Configuration

Illustrates dual port options for the aluminum model pump.

Dual Porting Options and Conversions

Pump Port Configuration Conversions

Explains how to convert pumps for dual suction, dual discharge, or mixed porting.

Repair Parts Lists for Porting Configurations

Parts for Single and Dual Porting

Lists specific part numbers for single and dual port configurations of the pump.

Pumping Hazardous Liquids

Exhaust Piping and Conversion

Addresses safe handling of hazardous liquids and conversion for piped exhaust.

Pulse Output Kit Option

Converting Pump Strokes to Electrical Signals

Describes the Pulse Output Kit for converting mechanical strokes to electrical signals.

Grounding The Pump

Static Sparking Prevention and Warning

Explains pump grounding for static prevention and warns about potential hazards.

Declaration of Conformity

Manufacturers Compliance Statement

Certifies the pump series compliance with EU directives and safety standards.

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