Scania DC13 076 User Manual

OPM 200 en-GB 3
©
Scania CV AB 2014, Sweden
Start-up Report – Warranty . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Environment and safety . . . . . . . . . . . . . . . . . . 5
Environmental responsibility . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings and advisories . . . . . . . . . . . . . . . . . 6
Certification . . . . . . . . . . . . . . . . . . . . . . . . . 11
Scania engines engine warranty for industrial
engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emission control systems warranty. . . . . . . . 12
Emission control system warranty statement 12
California emission control warranty statement
16
Your warranty rights and obligations . . . . . . 16
Manufacturer's warranty coverage . . . . . . . . 16
Owner's warranty responsibilities . . . . . . . . . 16
SCR catalytic converter . . . . . . . . . . . . . . . . . 17
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 19
Component identification . . . . . . . . . . . . . . . . 20
SCR system . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Starting and running . . . . . . . . . . . . . . . . . . . . 23
Checks before running . . . . . . . . . . . . . . . . . 23
Starting the engine . . . . . . . . . . . . . . . . . . . . 23
Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 27
Checks after running . . . . . . . . . . . . . . . . . . . 27
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Engines with few hours of operation . . . . . . 29
Cleaning the engine. . . . . . . . . . . . . . . . . . . . 29
Inspection interval. . . . . . . . . . . . . . . . . . . . . 30
Lubrication system . . . . . . . . . . . . . . . . . . . . . 31
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checking oil level . . . . . . . . . . . . . . . . . . . . . 32
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 33
Labels for top-up engine oil grade . . . . . . . . 34
Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cleaning the centrifugal oil cleaner . . . . . . . 35
Operational testing . . . . . . . . . . . . . . . . . . . . 40
Renewing the oil filter. . . . . . . . . . . . . . . . . . 41
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 42
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Checking coolant level . . . . . . . . . . . . . . . . . 46
Checking antifreeze and corrosion inhibitor. 47
Antifreeze and corrosion inhibitor . . . . . . . . 48
Changing coolant . . . . . . . . . . . . . . . . . . . . . 49
Cleaning the cooling system . . . . . . . . . . . . . 51
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Reading the vacuum indicator. . . . . . . . . . . . 54
Renewing the filter element . . . . . . . . . . . . . 54
Renewing the safety cartridge. . . . . . . . . . . . 55
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
General information on the XPI fuel system 56
Checking fuel level . . . . . . . . . . . . . . . . . . . .56
Renewing the fuel filter . . . . . . . . . . . . . . . . .57
Bleeding the fuel system . . . . . . . . . . . . . . . .61
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . .62
Checking the drive belt . . . . . . . . . . . . . . . . .62
Checking for leaks . . . . . . . . . . . . . . . . . . . . .64
Checking and adjusting the valve clearance .64
Renewing the reductant filter . . . . . . . . . . . . .67
Cleaning the reductant tank filler filter . . . . .69
Cleaning the reductant tank ventilation filter.69
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Composition of the fuel . . . . . . . . . . . . . . . . .69
Sulphur content of fuel. . . . . . . . . . . . . . . . . .70
Temperature dependency of the fuel . . . . . . .72
Reductant for SCR . . . . . . . . . . . . . . . . . . . . . .73
Responsibility and quality requirements . . . .73
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Preparing the engine for storage . . . . . . . . . . .75
Handling the engine . . . . . . . . . . . . . . . . . . . .75
Preservative coolant . . . . . . . . . . . . . . . . . . . .76
Preservative fuel. . . . . . . . . . . . . . . . . . . . . . .76
Preservative oil. . . . . . . . . . . . . . . . . . . . . . . .77
Preparations for storage . . . . . . . . . . . . . . . . .77
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . .80
General data . . . . . . . . . . . . . . . . . . . . . . . . . .80
Lubrication system . . . . . . . . . . . . . . . . . . . . .80
Injection system . . . . . . . . . . . . . . . . . . . . . . .81
Cooling system. . . . . . . . . . . . . . . . . . . . . . . .81
Intake system . . . . . . . . . . . . . . . . . . . . . . . . .81
Electrical system . . . . . . . . . . . . . . . . . . . . . .81
Scania Assistance . . . . . . . . . . . . . . . . . . . . . . .82
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Scania DC13 076 Specifications

General

Brand	Scania
Model	DC13 076
Category	Engine
Language	English