9 Locate welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.
9 Keep work area clean, tidy and free from unrelated materials. Also ensure the working area has adequate lighting and that a fire
extinguisher is at hand.
WARNING! Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear
safety welding gauntlets and complete body and ear protection.
WARNING! Risk induced by electromagnetic fields: Welding current produces electromagnetic field’.
WARNING! Risk induced by welding sparks: Welding sparks can cause explosion or fire. Keep flammables away from welding.
DO NOT weld near flammables. Welding sparks can cause fires. Have a fire extinguisher nearby and have a watch person ready
to use it. DO NOT weld on drums or any closed containers.
WARNING! ‘Risk induced Welding fumes: Breathing welding fumes can be hazardous to your health. Keep your head out of the
fumes. Use equipment in an open area. Use ventilating fan to remove fumes.
WARNING! Risk of electric shock: Electric shock from welding electrodes can kill. DO NOT weld in the rain or snow.
9 Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
9 Ensure the workpiece is correctly secured before welding.
9 Avoid unintentional contact with the workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
9 Keep unauthorised persons away from the work area. Any persons working within the area must wear a protective head shield and gloves.
9 Operators must receive adequate training before using the welder.
9 Stand correctly keeping a good footing and balance, ensure the floor is not slippery and wear non-slip shoes.
9 The output is rated at an ambient temperature of 20°C and the welding time may be reduced at higher temperatures.
8 DO NOT operate the welder if it or the cables are damaged and DO NOT attempt to t any unapproved torches or other components to
the welder.
8 DO NOT get welder wet or use in damp or wet locations or areas where there is condensation. DO NOT use welder on uneven ground.
▲ DANGER! DO NOT weld near flammable solids, liquids or gases and DO NOT weld containers or pipes which have held flammable
materials. Avoid welding materials which have been cleaned with chlorinated solvents. DO NOT use power source for pipe thawing.
8 DO NOT stand welder on a metal workbench, car bodywork or similar.
8 DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
8 DO NOT pull the welder by the cable, or the torch. Protect cables from sharp or abrasive items. DO NOT bend, strain or stand on cables
or leads.
8 DO NOT wear wet or damaged gloves.
8 DO NOT open the equipment enclosure while welder is switched on.
9 Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they endanger others.
8 DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
8 DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired. When not in use store the welder
in a safe, dry, childproof area.
2. INTRODUCTION
Heavy-duty high output transformer and forced-air cooling to maximize duty cycle performance. Supplied with comfort grip non-live torch,
1.8m earth cable, 0.45kg flux cored wire and 1mm contact tip. Suitable for no-gas operation only. For use with flux-cored wire.
IMPORTANT: These instructions contain the information you require to prepare your machine for welding, together with a maintenance
and a troubleshooting section. The instructions are not intended to teach you how to weld. If you have no experience, we recommend that
you seek training from an expert source. MIG welding is relatively easy, but does require a steady hand and supervised practice on scrap
metal, as it is only with continued practice that you will achieve the desired results.
3. SPECIFICATION
Model No: MIGHTYMIG100.V4
Welding Current: 55-100A
Wire Capacity: 0.9kg Gasless only
Duty Cycle: 60% @ 55A, 20% @ 90A
Cooling System: Forced Air
Fuse Rating: 13A
Gas Type: N/a
Torch: 1.8m Non-Live
Supply: 230V
Absorbed Power: 3kW
Case Size: Compact
Flux Cored Wire (0.9kg x Ø0.9mm): TG100/1
Replacement Tips 1mm (Pack of 5): TG100/2
Note: For use with 0.9kg Gasless and 0.7kg mild steel Wire Reels only.
Original Language Version
© Jack Sealey Limited
MIGHTYMIG100.V4 Issue 2 (1,6,F) 02/11/23
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