Sealey VS1824 - User Manual

To Next Page

 WARNING! Ensure Health & Safety, local authority and

general workshop practice regulations are adhered to when

using this equipment.

 Familiarise yourself with the applications, limitations and

potential hazards of this spring compressor.

 Maintain the spring compressor in good condition. Replace

or repair damaged parts. Use genuine parts only.

Unauthorised parts may be dangerous and will invalidate

the warranty.

 Keep the work area clean, uncluttered and ensure there is

adequate lighting.

 WARNING!Wear approved safety eye protection (standard

spectacles are not adequate).

 Maintain correct balance and footing. Ensure the floor is not

slippery and wear non-slip shoes.

 Remove ill fitting clothes. Remove ties, watches, rings and

other loose jewellery. Contain or tie back long hair.

 Wear appropriate protective clothing.

 Keep children and unauthorised persons away from the working

area.

 Ensure jaws are correctly engaged on spring before commencing

compression.

 DANGER! Stop compressing the spring before it becomes coil

bound.

 DO NOT leave compressed spring unattended.

 DO NOT operate spring compressor if parts are damaged or

missing as this may cause failure and/or personal injury.

 DO NOT use the spring compressor for a task it was not

designed to perform.

 DO NOT allow untrained persons to use the spring compressor.

 DO NOT operate spring compressor if you are tired, or under

the influence of alcohol, drugs or intoxicating medication.

 When not in use clean and store the spring compressor in a safe, dry, childproof location.

 WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover

all possible conditions and situations that may occur. It must be understood that common sense and

caution are factors which cannot be built into this product, but must be applied by the operator.

Essential for the assembly and disassembly of suspension units. Suitable for most types of classic and modern

motorcycle coil springs. Supplied with four spare plastic spring protectors in metal storage case. Use with ratchet

wrench.

Drive: ....................... 3/8”Sq & 17mm Hex

Maximum Jaw Opening: ....... 105mm

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL

REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE

PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL

INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

INSTRUCTIONS FOR:

MOTORCYCLE COIL SPRING COMPRESSOR

MODEL No:

VS1824

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and

properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

VS1824 Issue No: 1 - 04/06/09

2. DESCRIPTION & SPECIFICATION

 WARNING! Do not compress the spring to an extent where the coil windings touch.

 WARNING! Do not compress the spring to an extent where the jaws touch.

 Ensure the jaws and the body of the compressor are correctly aligned at all times during spring compression.



ALWAYS KEEP FORCE SCREWS

WELL LUBRICATED.

DO NOT USE AIR TOOLS

Other manuals for Sealey VS1824

Manual2 pages

Need help?

Do you have a question about the Sealey VS1824 and is the answer not in the manual?

Summary

Safety Instructions

General Workshop and Personal Safety

Covers maintaining a clean work area, proper attire, footing, and keeping unauthorized persons away.

Eye Protection Requirement

Emphasizes wearing approved safety eye protection, as standard spectacles are insufficient.

Critical Operational Hazards

Details dangers like leaving compressed springs unattended, operating while impaired, or using damaged parts.

Product Description and Specification

Key Specifications

Details the drive type (3/8"Sq & 17mm Hex) and maximum jaw opening (105mm) for the compressor.

Usage Warnings for Compression

Advises against compressing springs until coils touch or jaws touch, and to maintain alignment.

Operating Instructions

Shock Absorber Removal

Procedure for placing the VS1824 compressor, aligning jaws, and tightening adjuster bolts to compress the spring.

Spring Removal from Strut

Instructions on removing the top plate and withdrawing the spring once sufficient compression is achieved.

Spring Reinstallation

Mentions reversing the removal procedure to replace the spring onto the strut.

Maintenance and Care

Pre-Use Inspection

Check the spring compressor for damage or wear before each use; contact dealer if suspect.

Lubrication and Cleaning

Keep force screws lubricated and the compressor clean, storing it in a safe, dry, childproof location.

Summary

Safety Instructions

General Workshop and Personal Safety

Covers maintaining a clean work area, proper attire, footing, and keeping unauthorized persons away.

Eye Protection Requirement

Emphasizes wearing approved safety eye protection, as standard spectacles are insufficient.

Critical Operational Hazards

Details dangers like leaving compressed springs unattended, operating while impaired, or using damaged parts.

Product Description and Specification

Key Specifications

Details the drive type (3/8"Sq & 17mm Hex) and maximum jaw opening (105mm) for the compressor.

Usage Warnings for Compression

Advises against compressing springs until coils touch or jaws touch, and to maintain alignment.

Operating Instructions

Shock Absorber Removal

Procedure for placing the VS1824 compressor, aligning jaws, and tightening adjuster bolts to compress the spring.

Spring Removal from Strut

Instructions on removing the top plate and withdrawing the spring once sufficient compression is achieved.

Spring Reinstallation

Mentions reversing the removal procedure to replace the spring onto the strut.

Maintenance and Care

Pre-Use Inspection

Check the spring compressor for damage or wear before each use; contact dealer if suspect.

Lubrication and Cleaning

Keep force screws lubricated and the compressor clean, storing it in a safe, dry, childproof location.

The Sealey VS1824 Motorcycle Coil Spring Compressor is an essential tool designed for the assembly and disassembly of suspension units, specifically tailored for most types of classic and modern motorcycle coil springs. This device is supplied with four spare plastic spring protectors and comes in a metal storage case, ensuring its protection and organization.

Function Description:

The primary function of the VS1824 is to safely compress motorcycle coil springs, allowing for the removal or installation of shock absorbers and other suspension components. It operates by engaging its jaws onto the coil spring and then compressing it using two 17mm hex adjuster bolts. The compression process needs to be carefully managed, alternating between each arm to ensure even compression and prevent unbalancing the spring. Once the spring is sufficiently compressed, it allows for the removal of the top plate from the strut and subsequent withdrawal of the spring. For reassembly, the process is reversed.

Important Technical Specifications:

Drive: The compressor can be operated using a 3/8" square drive or a 17mm hex wrench. This dual drive option provides flexibility for users with different tool sets.
Maximum Jaw Opening: The device offers a maximum jaw opening of 105mm, accommodating a wide range of motorcycle coil spring sizes.
Construction: The compressor is robustly constructed to withstand the forces involved in spring compression. It includes two main arms with jaws that engage the spring, and two threaded rods with hex adjuster bolts for compression.

Usage Features:

Ease of Use: The manual provides clear, step-by-step instructions for both removing and replacing springs, making it accessible for users.
Safety Features:
- Eye Protection: Users are explicitly warned to wear approved safety eye protection (standard spectacles are not adequate) to prevent injury from potential spring release or debris.
- Even Compression: The design and instructions emphasize the importance of alternating between the two adjuster bolts to ensure even compression, preventing the spring from becoming unbalanced or damaged.
- Coil Bound Prevention: A critical warning advises users not to compress the spring to the extent where the coil windings touch, or where the jaws touch, as this can lead to dangerous situations or damage.
- Unattended Operation: Users are strictly warned not to leave a compressed spring unattended.
- Tool Compatibility: The manual explicitly states "DO NOT USE AIR TOOLS" for compression, indicating that manual ratchet wrenches are the intended and safer method.
- Work Area Safety: Instructions include maintaining a clean, uncluttered, and well-lit work area, ensuring correct balance and footing, and removing loose clothing or jewelry.
- Personnel Safety: Keep children and unauthorized persons away from the working area.
Versatility: Suitable for most types of classic and modern motorcycle coil springs, making it a versatile tool for various motorcycle maintenance tasks.
Storage: Supplied with a metal storage case, which helps protect the tool and its accessories (plastic spring protectors) when not in use.
Plastic Spring Protectors: The inclusion of four spare plastic spring protectors helps prevent damage to the spring's coating during compression, preserving the integrity and appearance of the motorcycle's suspension components.

Maintenance Features:

Pre-Use Inspection: Before each use, it is crucial to check the spring compressor for any damage or wear. If any issues are suspected, the unit should not be used, and the user should contact a Sealey Dealer for advice on repair kits and spare parts. This proactive approach ensures the safety and longevity of the tool.
Lubrication: The force screws of the spring compressor must be kept well lubricated. This is a critical maintenance step to ensure smooth operation, reduce wear, and prevent seizing, thereby extending the lifespan of the tool. The manual highlights "ALWAYS KEEP FORCE SCREWS WELL LUBRICATED."
Cleaning: The spring compressor should be kept clean. Regular cleaning prevents the buildup of dirt and debris that could impede its function or cause premature wear.
Storage: When not in use, the spring compressor should be stored in a safe, dry, and childproof location. This protects the tool from environmental damage (like rust) and prevents unauthorized access, especially by children. The metal storage case provided is ideal for this purpose.
Genuine Parts: In case of damage or wear, users are instructed to replace or repair parts using only genuine Sealey parts. Using unauthorized parts can be dangerous and will invalidate the warranty, emphasizing the importance of maintaining the tool's original specifications for safety and performance.
Warranty: The product comes with a 12-month warranty from the purchase date, requiring proof of purchase for any claim. This provides assurance regarding the quality and reliability of the tool.

The Sealey VS1824 is designed with both functionality and safety in mind, providing a reliable solution for motorcycle suspension work when used and maintained according to the provided instructions.