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Sealey VSE4784 User Manual

Sealey VSE4784
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Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS
INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
TRAILING ARM BUSH TOOL FORD
MONDEO Mk4
MODEL No: VSE4784
1.1 GENERAL SAFETY
 IMPORTANT! These instructions are offered as a guide only, albeit compiled with good practical user advice. Always refer to the vehicle
manufacturer's service instructions, or a proprietary manual to establish the current procedure and data.
 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this tool.
WARNING! Familiarise yourself with the specific applications and limitations of the kit, as well as any potential hazards.
WARNING! This tool is heavy, over 7kg, two people recommended for some tasks.
This kit should be used in conjunction with inspection maintenance procedures recommended in the vehicle manufacturers manual.
Ensure that the kit is correct for the task.
Wear the appropriate personal protective equipment for the task. A full range is available from your Sealey dealer.
DO NOT use the kit for any purpose other than that for which it is designed.
Ensure that the vehicle is properly supported with axle stands before working under the vehicle.
 Ensure there is adequate lighting prior to using the kit. A range of inspection lamps are available from your Sealey dealer.
Keep children and unauthorised persons away from the working area.
 DO NOT use the kit if any parts are damaged or missing, as this may cause failure and/or personal injury.
 DO NOT use the kit when you are tired, or under the influence of alcohol, drugs or intoxicating medication.
After use, store in a safe, dry childproof area.
1. SAFETY INSTRUCTIONS
2. INTRODUCTION
 Warning! Failure to adhere to safety and warning instructions may result in personal injury or
damage which would invalidate the warranty. The bush extraction and insertion screw maximum
recommended torque is 180Nm. Exceeding this torque value may shorten the life of the thrust screw
and distort other components. The thrust screw is considered to be a consumable item and is NOT
covered under warranty. Always lubricate the threads male and female with a molybdenum/copper
based grease after removing from the carry case.
Suitable for the removal/installation of the rear trailing arm mounting bushes on Ford vehicles. Can be used in situ without removing the
arm from the vehicle. Also suitable for some Volvo vehicles that share the same Ford platform. Supplied in carry-case.
3. APPLICATIONS
VSE4784 Issue No.2 - 07/11/16
Original Language Version
© Jack Sealey Limited
Offside Trailing Arm Removed From Vehicle C/W Bush Assembly
Make Model Year
Ford Mk4 Mondeo 2007 - onward
Ford S-Max 2006 - onward
Ford Galaxy 2006 - onward
Volvo S60, S80, XC60, V70, XC70 2006 - 2009 with Ford Platform
ALWAYS KEEP FORCE SCREW
WELL LUBRICATED. MOLYBDENUM
COPPER BASED RECOMMENDED.
DO NOT USE AIR TOOLS
TO OPERATE FORCE SCREW
Fig.1
Bush Assembly (R)
Orientation mark see
Fig.7 and note 5.1.4
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Sealey VSE4784 Specifications

General IconGeneral
BrandSealey
ModelVSE4784
CategoryTools
LanguageEnglish

Summary

General Safety Instructions

General Safety Precautions

Adherence to workshop practices, familiarisation with hazards, and user care.

Important Warnings and Cautions

Key safety advice including torque limits, lubrication, and hazard warnings.

Introduction

Tool Application Overview

Suitable for rear trailing arm bush removal/installation on Ford vehicles.

Applications

Vehicle Compatibility

Lists compatible Ford and Volvo models for the trailing arm bush tool.

Contents and Components

Tool Kit Contents

Lists all parts included in the trailing arm bush tool kit with part numbers.

Component Descriptions

Details specific components like 'C' rings, adaptor, and depth control legs.

Bush Removal

Preparation and Support

Steps for vehicle preparation, suspension support, and clearing the work area.

Bush Orientation Marking

Noting the orientation of the existing bush before removal.

Extraction Process

Detailed steps for using the tool to extract the bush from the housing.

Inserting New Bush

Preparation for Insertion

Cleaning the housing bore and positioning the new bush and depth control legs.

Positioning Retaining Ring

Placing the 35mm 'C' ring onto the trailing arm to clear the handbrake bracket.

Bush Insertion Process

Using the press frame and adaptor to insert the new bush to the correct depth.

Post-Insertion and Refitting

Steps after insertion, including tool removal, cleaning, and vehicle refitting.

Maintenance

Cleaning and Inspection

Thoroughly clean components, especially thrust screw threads, and inspect for damage.

Storage and Care

Smear with oil, store indoors, and keep the carry case closed to prevent condensation.

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